4 Head Automatic Square Tube Polishing Machine: Advanced Surface Finishing Solution
The 4 Head Automatic Square Tube Polishing Machine represents a cutting-edge advancement in industrial surface finishing technology. Designed to handle a wide range of square and rectangular profiles, this machine combines precision engineering with versatile functionality to meet the demands of modern manufacturing. Whether you're working with square tubes, strip steel, or hexagonal profiles, this machine offers a comprehensive solution for derusting, wire drawing, and achieving an 8K mirror finish.
Key Features and Capabilities
The FG Series Square Tube Polishing Machine is engineered to deliver exceptional performance across diverse industrial applications. Its primary function is to remove surface imperfections, such as rust and scratches, while achieving a high-quality mirror finish. The machine is compatible with a variety of materials, including both metallic and non-metallic profiles, making it a versatile tool for manufacturers.
One of the standout features of this machine is its multi-head configuration. The FG-2, FG-4, FG-8, FG-16, and FG-24 models allow for simultaneous processing of multiple sections, significantly increasing productivity. Each grinding head can be customized with different abrasives, such as emery cloth, chamois wheels, nylon wheels, and PVA wheels, enabling tailored solutions for specific surface finishing requirements.
The machine's dry grinding process eliminates the need for water or coolant, reducing maintenance and environmental impact. This feature is particularly beneficial in industries where moisture-sensitive materials are used. Additionally, the ability to adjust the polishing wheel shape ensures adaptability to complex profiled sections, further enhancing its utility in specialized manufacturing scenarios.
Technical Specifications
| Project | Model | FG-2 | FG-4 | FG-8 | FG-16 | FG-24 |
|---|---|---|---|---|---|---|
| Polished Square Tube Specifications (mm) | 120 | 10*10X120*120 | ||||
| 160 | 10*10X160*160 | |||||
| 200 | 50*50X200*200 | |||||
| 300 | 50*50X300*300 | |||||
| Polishing Grinding Heads (pcs.) | 2 | 4 | 8 | 16 | 24 | |
| Machined Workpiece Length (m) | 0.8-12 | |||||
| Steel Pipe Feed Speed (m/min) | 0-20 (Customizable) | |||||
| External Diameter of Matching Polishing Wheel (mm) | 250-300 | |||||
| Grinding Head Speed (r/min) | 2800 | |||||
| Grinding Head Spindle Diameter (mm) | 120 | 32 | ||||
| 160 | 32 | |||||
| 200 | 50 | |||||
| 300 | 50 | |||||
| Grinding Head Motor Power (KW) | 120 | 4 | ||||
| 160 | 5.5 | |||||
| 200 | 7.5 | |||||
| 300 | 11 | |||||
| Grinding Head Feed Mode | Manual / Digital Display Electric (Optional) | |||||
| Dedusting Method | Dry Fan Bag | |||||
Operational Process
The FG Series Square Tube Polishing Machine follows a streamlined operational process to ensure efficiency and precision:
- Equipment Check: Before operation, verify that all components are functioning correctly.
- Feeding: Insert the square tube into the machine and adjust positioning parameters to secure it on the workbench.
- Processing: Initiate polishing. Monitor abrasive wear and replace components as needed to maintain quality.
- Discharge: After completion, safely remove the polished tube by loosening the clamping device.
Working Principle
The machine operates through a combination of rotating abrasive belts, grinding wheels, and a spectral control system. Key steps include:
- Positioning: The machine uses precision sensors and positioning holes to stabilize the workpiece.
- Processing: Rotating grinding wheels polish the tube's surfaces, while the control system adjusts parameters in real time for optimal results.
- Discharge: The finished product is automatically ejected after processing.
Applications
This machine is ideal for industries requiring high-precision surface finishing, such as:
- Automotive manufacturing
- Construction and architectural metalwork
- Industrial equipment production
- Consumer goods fabrication
Company Background
Manufactured by Xingtai Xieli Machinery Manufacturing Co., Ltd., this machine reflects the company's commitment to innovation and quality. With a focus on advanced manufacturing solutions, Xingtai Xieli has established itself as a leader in the production of industrial polishing and grinding equipment. Their products are designed to meet global standards, ensuring reliability and performance in diverse environments.
Why Choose the FG Series?
The 4 Head Automatic Square Tube Polishing Machine offers unmatched versatility, efficiency, and precision. Its customizable configurations and advanced features make it a valuable asset for manufacturers seeking to enhance productivity and product quality.
References
National Institute of Standards and Technology (NIST) provides critical standards and research that support advancements in manufacturing technologies. For more information on industry standards, visit NIST's official website.
For detailed specifications and product inquiries, visit the product page or contact Xingtai Xieli Machinery Manufacturing Co., Ltd..
