-
Products Detail
The WX-DWZ Series Multi-station Round Tube Polishing Machine is a high-precision industrial solution engineered for the comprehensive derusting and polishing of cylindrical workpieces. Specifically designed for the hardware manufacturing, vehicle accessories, hydraulic cylinder, and instrument machinery industries, this machine excels in transforming rough surfaces into mirror-like finishes. Whether processing stainless steel round pipes, rods, or slender shafts, the WX-DWZ series provides a versatile platform that supports various polishing stages from aggressive roughing to ultra-fine polishing before and after electroplating processes.
Integrating the advanced principle of centerless grinding, the machine features a sophisticated dual-mechanism system comprising precise polishing and feeding controls. With its stepless speed regulation and a modular design that allows for customizable grinding head configurations, operators can achieve exceptional surface roughness of up to Ra 0.02. The equipment is optimized for stability and efficiency, supporting processed lengths from 100mm up to 6000mm, making it the ideal choice for manufacturers seeking high-throughput production without compromising on surface integrity.
Detailed Parameters
Input Voltage 380V (Three phase four wire) Machining Diameter 4-100 mm Polishing Wheel Speed 3000 r/min Surface Roughness Ra 0.02 um Processing Efficiency 0-20 m/min Processing Length 100-6000 mm Guide Wheel Speed Stepless speed regulation Feeding Mode Digital display electric adjustable Input Power Range 8.6kw to 44kw (depending on model) Total Weight Range 800kg to 4000kg (depending on model) Key Advantages
Superior Stability
Optimized steel structure ensures minimal vibration and maximum stability during high-speed polishing operations.
High Efficiency
Multi-station configuration and stepless transmission significantly increase throughput and production speed.
Precision Finish
Achieve ultra-fine surface roughness (Ra 0.02) using professional centerless grinding principles.
Versatile Tooling
Compatible with Chiba, hemp, nylon, wool, cloth, and PVA wheels to match any material requirement.
Easy Adjustment
One-way moving and bidirectional in-place structure simplifies pallet adjustment for different specifications.
Customizable Setup
Optional automatic loading/unloading and advanced wet/dry dust removal systems available.
Product Gallery
Management Platforms
Material Matching
Flexible selection of abrasive cloth, nylon, or hemp wheels based on workpiece material.
Speed Control
Stepless speed regulation for guide wheels to optimize different diameters and lengths.
Environmental Control
Integrated ports for wet water cycle or dry fan dust removal systems to maintain cleanliness.
Feed Management
Digital display electric adjustment for precise control over the feed rate of grinding heads.
Workflow Integration
Complete production lines including feeding and discharging devices for full automation.
Precision Tuning
Adjustable grinding head feed for switching between large margin grinding and fine polishing.
Investment Return Comparison
Performance Metric Manual Polishing WX-DWZ Multi-Station Processing Speed Low / Variable High / Constant (up to 20m/min) Surface Consistency Dependent on Skill Industrial Grade (Ra 0.02) Labor Cost High Man-Hours Low (Semi-to-Fully Automated) Waste Reduction High Consumable Wear Optimized Abrasive Longevity Production Scale Small Batch Mass Production Compatible Frequently Asked Questions
Q: What materials are best suited for the round tube polishing machine?The machine is ideal for stainless steel (SS), carbon steel, and various metal alloys used in vehicle accessories, hydraulic cylinders, and hardware manufacturing.
Q: How do I eliminate circular scratches on the polished tube?Circular scratches are usually related to the abrasive material or speed. Slowing down the machine and ensuring one-way polishing direction typically resolves this issue.
Q: Can the machine be integrated into an existing automated production line?Yes, it can be matched with automatic loading and unloading mechanisms, as well as customized feeding and discharging devices for a seamless workflow.
Q: What types of polishing wheels can be used with the WX-DWZ series?You can use Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA wheels depending on the required finish.
Q: How is the processing diameter adjusted for different pipe sizes?The machine utilizes a centerless grinding principle where the guide wheel spacing and grinding head feed are adjusted to accommodate diameters from 4mm to 100mm.
Q: Does the machine include a dust collection system?The machine comes with a reserved fan port. Users can choose between an optional dry fan dust removal system or a wet water cycle system based on their industry needs.
Ready to Upgrade Your Polishing Precision?
Contact Us -
Need Our Services And Quotes?
Request a Quote
If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.
