Introduction
The WX-DLZ Series Multi-station Vertical Polishing Machine is a specialized industrial equipment designed for the precision polishing of stainless steel round tubes, rods, and slender shafts. This machine is widely used in industries such as hardware manufacturing, automotive components, hydraulic systems, and instrumentation. Its advanced features, including customizable polishing wheels and stepless speed control, make it a versatile solution for both rough and fine polishing tasks.
Product Overview
The Stainless Steel Round Pipe Polisher Machine is engineered to deliver high-efficiency surface finishing. It integrates a robust frame, high-performance motor, and precision-driven components to ensure consistent results. The machine can be equipped with various polishing wheels, such as Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA, catering to diverse material requirements. Its design allows for seamless operation in environments where dust control and automation are critical.
Key Features
- Customizable Polishing Wheels: Supports multiple wheel types for different polishing needs.
- Stepless Speed Control: Enables precise adjustment of the guide wheel speed for optimal performance.
- Dust Removal Options: Optional wet or dry dust extraction systems for improved workplace safety.
- Automation Compatibility: Can be integrated with automatic loading/unloading mechanisms for high-volume production.
Technical Specifications
| Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
|---|---|---|---|---|---|---|
| Input Voltage (V) | 380V (Three phase four wire) | |||||
| Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
| Polishing Wheel Specification (mm) | 250/30040/5032 (Width can be assembled) | |||||
| Guide Wheel Specification (mm) | 11070 | |||||
| Polishing Wheel Speed (r/min) | 3000 | |||||
| Guide Wheel Speed (r/min) | Stepless speed regulation | |||||
| Processing Diameter (mm) | 10-150 | |||||
| Processing Efficiency (m/min) | 0-8 | |||||
| Surface Roughness (μm) | Ra 0.02 | |||||
| Processing Length (mm) | 300-9000 | |||||
| Dust Removal | Optional (Wet/Dry) | |||||
| Grinding Head Feeding Mode | Digital display electric adjustable | |||||
| Passive Guide Wheel Adjustment | Manual/Electric/Automatic (Optional) | |||||
| Machine Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
| Equipment Dimensions (L×W×H, mm) | 1400×1200×1400 | 2600×1200×1400 | 3800×1200×1400 | 5000×1200×1400 | 6200×1200×1400 | |
Product Structure and Operation
The Stainless Steel Round Tube Polishing Machine consists of several critical components, each contributing to its efficiency and durability:
1. Frame
The frame serves as the structural backbone, ensuring the machine's rigidity and stability. It is designed to withstand high loads and vibrations during operation.
2. Motor and Reducer
The motor provides the power required for the spindle and grinding wheel. The reducer converts high-speed motor rotation into low-speed, high-torque motion, optimizing grinding performance.
3. Rotor and Spindle
The rotor connects the motor to the spindle, transferring rotational energy to the grinding wheel. The spindle ensures precise circular movement of the wheel, critical for uniform polishing.
4. Polishing Wheel
The polishing wheel is the core component, directly interacting with the workpiece. It is available in various materials (e.g., wool, cloth, PVA) to suit different surface finishing requirements.
5. Abrasive Hopper
The abrasive hopper stores and dispenses the polishing compound, ensuring consistent application during the process.
Operation Steps
- Clamping the Workpiece: Secure the workpiece in the clamping device and tighten it.
- Add Abrasive: Introduce the appropriate amount of abrasive into the hopper.
- Adjust Speed: Start the motor and regulate the grinding wheel speed via the reducer.
- Set Parameters: Configure polishing parameters (speed, pressure, abrasive type) based on the workpiece requirements.
- Initiate Polishing: Begin the process, adjusting time and speed as needed for optimal results.
Applications
The WX-DLZ Series is ideal for industries requiring precision surface finishing, including:
- Hardware Manufacturing: Polishing of standard parts and components.
- Automotive Industry: Surface finishing of vehicle accessories and hydraulic cylinders.
- Instrumentation: Precision polishing of mechanical parts.
- Wood and Metal Furniture: Enhancing the aesthetic and functional quality of products.
Company Background
Xingtai Xieli Machinery Manufacturing Co., Ltd. (邢台协利机械制造有限公司) is a leading manufacturer of industrial polishing and grinding equipment. With a focus on innovation and quality, the company provides solutions for diverse manufacturing needs. Their products are trusted by clients in the automotive, aerospace, and machinery sectors.
Advantages of the WX-DLZ Series
- High Efficiency: Capable of processing lengths up to 9000mm with speeds of 0-8 m/min.
- Surface Precision: Achieves a surface roughness of Ra 0.02 μm, meeting stringent quality standards.
- Flexibility: Supports multiple polishing wheel types and adjustable parameters for diverse applications.
- Durability: Robust construction ensures long-term reliability and minimal maintenance.
Industry Standards and Compliance
The WX-DLZ Series aligns with international manufacturing standards, ensuring safety and performance. For further insights into industrial standards, refer to the National Institute of Standards and Technology (NIST), which provides critical research and guidelines for advanced manufacturing processes.
Conclusion
The Stainless Steel Round Pipe Tube Polisher Machine is a vital asset for industries requiring precision surface finishing. Its advanced design, versatility, and compliance with industry standards make it a reliable choice for manufacturers seeking efficiency and quality. For more information, visit the product page or contact Xingtai Xieli Machinery Manufacturing Co., Ltd..
References
Source: National Institute of Standards and Technology (NIST). NIST plays a pivotal role in advancing technology through research and standards development. For details on manufacturing standards, refer to their official resources.
