Introduction
The WX-DLZ Series Multi-station Vertical Polishing Machine represents the pinnacle of innovation in metal finishing technology. Designed for industrial applications, this stainless steel round pipe polisher machine combines advanced engineering with user-friendly features to deliver exceptional surface quality and operational efficiency. Manufactured by Xingtai Xieli Machinery Manufacturing Co., Ltd., the machine is engineered to meet the rigorous demands of industries such as hardware manufacturing, automotive, and precision engineering.
Core Features and Advantages
The WX-DLZ Series is specifically tailored for the derusting and polishing of round tubes, rods, and slender shafts. Its versatility is evident in the ability to accommodate various polishing wheels, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA. This adaptability ensures that the machine can handle a wide range of materials and surface finish requirements.
One of the standout features of this machine is its stepless speed control for the guide wheel, which allows for precise adjustments to match the specific needs of the workpiece. The steel structure is optimized for stability, ensuring consistent performance even during high-load operations. Additionally, the machine offers optional wet or dry dust removal systems, making it suitable for environments where air quality is a concern.
Technical Specifications
| Parameter | Model WX-DLZ-2 | Model WX-DLZ-4 | Model WX-DLZ-6 | Model WX-DLZ-8 | Model WX-DLZ-10 |
|---|---|---|---|---|---|
| Input Voltage | 380V (Three phase four wire) | ||||
| Input Power | 8.6 kW | 18 kW | 26.5 kW | 35.5 kW | 44 kW |
| Polishing Wheel Specification | 250/300*40/50*32 (Width can be assembled) | ||||
| Guide Wheel Specification | 110*70 mm | ||||
| Polishing Wheel Speed | 3000 rpm | ||||
| Guide Wheel Speed | Stepless speed regulation | ||||
| Processing Diameter | 10-150 mm | ||||
| Processing Efficiency | 0-8 m/min | ||||
| Surface Roughness | Ra 0.02 µm | ||||
| Processing Length | 300-9000 mm | ||||
| Dust Removal | Optional (Wet water cycle / Dry fan) | ||||
| Grinding Head Feeding Mode | Digital display electric adjustable | ||||
| Passive Guide Wheel Adjustment | Manual/Electric/Automatic (Optional) | ||||
| Machine Weight | 800 kg | 1600 kg | 2400 kg | 3200 kg | 4000 kg |
| Equipment Dimensions | 1.4*1.2*1.4 m | 2.6*1.2*1.4 m | 3.8*1.2*1.4 m | 5.0*1.2*1.4 m | 6.2*1.2*1.4 m |
Structure and Operation
The stainless steel round tube polishing machine is composed of several critical components:
- Frame: Provides structural rigidity and stability, ensuring precise operation.
- Motor: Powers the spindle and grinding wheel, with parameters directly affecting polishing efficiency.
- Reducer: Converts high-speed motor rotation to low-speed grinding motion for optimal results.
- Rotor: Transmits rotational force to the spindle and grinding wheel.
- Grinding Wheel: The core component responsible for surface contact and material removal.
- Spindle: Ensures circular motion of the grinding wheel for consistent polishing.
The operation involves simple steps: securing the workpiece, adding abrasives, adjusting speed and pressure, and initiating the polishing cycle. The machine's digital display electric adjustable system allows for precise parameter control, while optional automatic loading/unloading mechanisms enhance productivity for large-scale operations.
Applications and Industries
The WX-DLZ Series is widely used in:
- Hardware Manufacturing: Polishing of components like hydraulic cylinders and standard parts.
- Automotive Industry: Surface finishing of vehicle accessories and engine components.
- Instrument Machinery: Precision polishing of delicate parts.
- Wood and Metal Furniture: Achieving smooth, aesthetically pleasing finishes.
Its ability to handle diameters from 10mm to 150mm and lengths up to 9000mm makes it suitable for both small and large-scale production environments.
Company Background
Xingtai Xieli Machinery Manufacturing Co., Ltd. is a leading manufacturer of industrial machinery, specializing in centerless grinding machines and polishing equipment. With a focus on innovation and quality, the company has established itself as a trusted partner for manufacturers worldwide. Their products, including the WX-DLZ Series, are designed to meet international standards, ensuring reliability and performance in demanding industrial applications.
Industry Standards and Compliance
As highlighted by the National Institute of Standards and Technology (NIST), precision and consistency in manufacturing are critical for ensuring product quality and safety. The WX-DLZ Series adheres to these principles, with its advanced control systems and high-precision components aligning with NIST's emphasis on measurement accuracy and process optimization.
According to NIST, "Accurate measurement and standardized processes are foundational to modern manufacturing, enabling industries to achieve consistent quality and innovation." The WX-DLZ Series exemplifies this by delivering repeatable results and reducing material waste through its efficient polishing mechanisms.
Conclusion
The WX-DLZ Series Multi-station Vertical Polishing Machine is a versatile, high-performance solution for industrial polishing needs. With its robust design, customizable options, and adherence to industry standards, it stands out as a reliable choice for manufacturers seeking precision and efficiency. By integrating advanced technology with user-centric features, Xingtai Xieli Machinery Manufacturing Co., Ltd. continues to set benchmarks in the field of metal finishing.
References
NIST Reference: https://www.nist.gov
