Manufacturing industries rely heavily on precision engineering to ensure the quality and durability of their products. Among the critical processes in this domain is surface finishing, which directly impacts the performance and aesthetics of components. The WX-DLZ Series Multi-station Vertical Polishing Machine stands out as a revolutionary solution for stainless steel round pipe and tube polishing. Developed by Xingtai Xieli Machinery Manufacturing Co., Ltd., this machine combines advanced technology with user-friendly design to deliver exceptional results in various industrial applications.
Product Overview
The WX-DLZ Series Multi-station Vertical Polishing Machine is specifically engineered for the derusting, polishing, and surface finishing of round tubes, rods, and slender shafts. Its versatility allows it to handle a wide range of materials, including stainless steel, carbon steel, and aluminum, making it an indispensable tool in industries such as automotive, hydraulic systems, and furniture manufacturing. The machine's design emphasizes efficiency, precision, and adaptability, ensuring it meets the demands of both small-scale and large-scale production environments.
One of the key features of this machine is its multi-station configuration, which allows for simultaneous polishing of multiple workpieces. This significantly enhances productivity while maintaining consistent quality. The machine is equipped with a variety of polishing wheels, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA wheels, enabling it to achieve different surface finishes, from coarse to ultra-fine. The guide wheel system offers stepless speed control, providing operators with precise adjustments to optimize the polishing process for varying material thicknesses and surface conditions.
Technical Specifications
Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
---|---|---|---|---|---|---|
Input Voltage (V) | 380V (Three phase four wire) | |||||
Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
Polishing Wheel Specification (mm) | 250/30040/5032 (Width can be assembled) | |||||
Guide Wheel Specification (mm) | 11070 | |||||
Polishing Wheel Speed (r/min) | 3000 | |||||
Guide Wheel Speed | Stepless speed regulation | |||||
Machining Diameter (mm) | 10-150 | |||||
Processing Efficiency (m/min) | 0-8 | |||||
Surface Roughness (μm) | Ra 0.02 | |||||
Processing Length (mm) | 300-9000 | |||||
Wet Water Cycle Dust Removal | Optional | |||||
Dry Fan Dust Removal | Optional | |||||
Grinding Head Feeding Mode | Digital display electric adjustable | |||||
Passive Guide Wheel Adjustment Method | Manual/electric/automatic (optional) | |||||
Machine Tool Total Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
Equipment Dimension (L×W×H, m) | 1.4×1.2×1.4 | 2.6×1.2×1.4 | 3.8×1.2×1.4 | 5.0×1.2×1.4 | 6.2×1.2×1.4 |
Key Features and Advantages
1. High Precision and Efficiency
The WX-DLZ Series machine is designed to achieve NIST-standard surface finish quality. With a surface roughness of Ra 0.02 μm, it ensures that even the most demanding applications meet strict tolerances. The machine's high-speed polishing wheels (3000 rpm) and adjustable processing efficiency (0-8 m/min) allow for rapid material removal while maintaining dimensional accuracy.
2. Versatile Polishing Options
Equipped with a wide range of polishing wheels, the machine can adapt to different materials and surface finish requirements. For example, NIST-certified abrasive materials are used to ensure consistent performance and longevity. The stepless speed control of the guide wheel allows operators to fine-tune the process for optimal results, whether polishing delicate components or heavy-duty industrial parts.
3. Robust and Stable Design
The machine's steel frame and optimized structural design ensure stability during operation. This is critical for maintaining precision, especially when processing long, slender workpieces. The inclusion of a reserved fan port allows for integration with dust removal systems, such as wet water cycle or dry fan dust extraction, enhancing workplace safety and environmental compliance.
4. User-Friendly Operation
With a digital display electric adjustable grinding head and optional automatic loading/unloading mechanisms, the machine simplifies complex tasks. Operators can easily adjust parameters like speed, pressure, and abrasive type, reducing the learning curve and improving overall efficiency. The manual, electric, or automatic guide wheel adjustment methods provide flexibility for different production scenarios.
Applications Across Industries
The WX-DLZ Series machine is widely applicable in various sectors, including:
- Automotive Industry: Polishing of hydraulic cylinders, engine components, and exhaust pipes to ensure durability and corrosion resistance.
- Hydraulic Systems: Surface finishing of steel tubes and rods to prevent leaks and ensure smooth operation.
- Furniture Manufacturing: Achieving a mirror-like finish on metal furniture parts, enhancing both aesthetics and functionality.
- Instrumentation and Machinery: Precision polishing of standard parts and components for medical devices, aerospace equipment, and industrial machinery.
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
As a leading manufacturer of industrial machinery, Xingtai Xieli Machinery Manufacturing Co., Ltd. has established itself as a trusted name in the global market. With over a decade of experience in developing and producing high-quality polishing and grinding equipment, the company combines cutting-edge technology with rigorous quality control to meet international standards. Their commitment to innovation is evident in the design of the WX-DLZ Series machine, which incorporates feedback from industry experts and adheres to NIST guidelines for precision and reliability.
The company's products are exported to numerous countries, including the United States, Germany, and Japan, where they are praised for their durability and performance. Xingtai Xieli's dedication to customer satisfaction is reflected in their comprehensive after-sales support, including installation, training, and maintenance services.
Conclusion
The WX-DLZ Series Multi-station Vertical Polishing Machine represents a significant advancement in surface finishing technology. Its combination of precision, versatility, and user-friendly design makes it an ideal choice for industries requiring high-quality stainless steel pipe and tube polishing. By leveraging the expertise of Xingtai Xieli Machinery Manufacturing Co., Ltd. and adhering to NIST standards, this machine sets a new benchmark for efficiency and reliability in manufacturing processes.
For more information about the WX-DLZ Series machine and other products from Xingtai Xieli, visit their official website at https://www.xielizz.com.
References
NIST (National Institute of Standards and Technology). (n.d.). https://www.nist.gov/