Introduction
The WX-DLZ Series Multi-station Vertical Polishing Machine represents a cutting-edge solution in the field of industrial polishing, designed to meet the rigorous demands of modern manufacturing. This machine is engineered to deliver exceptional surface finish and precision for stainless steel round pipes, rods, and slender shafts. Developed by Xingtai Xieli Machinery Manufacturing Co., Ltd., a leading manufacturer in China, this equipment combines advanced technology with user-friendly design to enhance productivity and efficiency in various industries.
Product Overview
The Stainless Steel Round Pipe Polishing Machine is a versatile and robust device that addresses the challenges of surface preparation and finishing in industrial applications. Its primary function is to remove rust, scale, and imperfections from metal surfaces, ensuring a smooth and uniform finish. This machine is particularly effective for materials such as hardware, vehicle accessories, hydraulic cylinders, and instrument machinery, making it a critical tool in pre- and post-electroplating processes.
Key Features
- Multi-station Design: The WX-DLZ series features multiple polishing stations, allowing for simultaneous processing of multiple parts, which significantly increases throughput and efficiency.
- Customizable Polishing Wheels: The machine can be equipped with various polishing wheels, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA, enabling it to handle different materials and surface finishes.
- Stepless Speed Control: The guide wheel offers stepless speed regulation, allowing operators to adjust the polishing speed according to the specific requirements of the workpiece.
- Optimized Steel Structure: The machine's steel frame is designed for stability and durability, ensuring consistent performance even under heavy-duty conditions.
- Dust Removal Systems: Optional wet or dry dust removal systems can be integrated to maintain a clean working environment and comply with safety standards.
Technical Specifications
The WX-DLZ Series offers a range of models tailored to different production needs. Below is a detailed specification table for the models:
| Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
|---|---|---|---|---|---|---|
| Input Voltage (V) | 380V (Three phase four wire) | |||||
| Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
| Polishing Wheel Specification (mm) | 250/30040/5032 (Width can be assembled) | |||||
| Guide Wheel Specification (mm) | 11070 | |||||
| Polishing Wheel Speed (r/min) | 3000 | |||||
| Guide Wheel Speed (r/min) | Stepless speed regulation | |||||
| Machining Diameter (mm) | 10-150 | |||||
| Processing Efficiency (m/min) | 0-8 | |||||
| Surface Roughness (μm) | Ra 0.02 | |||||
| Processing Length (mm) | 300-9000 | |||||
| Dust Removal Systems | Optional (Wet water cycle or Dry fan) | |||||
| Grinding Head Feeding Mode | Digital display electric adjustable | |||||
| Passive Guide Wheel Adjustment | Manual/Electric/Automatic (Optional) | |||||
| Machine Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
| Equipment Dimensions (L x W x H, mm) | 1400 x 1200 x 1400 | 2600 x 1200 x 1400 | 3800 x 1200 x 1400 | 5000 x 1200 x 1400 | 6200 x 1200 x 1400 | |
Applications and Industry Use Cases
The Stainless Steel Round Pipe Polishing Machine is widely utilized across multiple industries due to its adaptability and precision. Key applications include:
- Hardware Manufacturing: Ideal for polishing stainless steel components used in machinery and tools, ensuring a high-quality surface finish.
- Vehicle Accessories: Enhances the appearance and durability of parts such as exhaust systems and chassis components.
- Hydraulic Cylinders: Ensures smooth operation and longevity by removing surface imperfections that could lead to leaks or wear.
- Instrument Machinery: Critical for achieving the precision required in medical and scientific equipment.
- Standard Parts: Used in the production of various standard components, ensuring consistency and quality.
Product Structure and Components
The Stainless Steel Round Pipe Polishing Machine is composed of several key components that work in harmony to achieve optimal performance:
- Frame: The robust steel frame provides structural integrity and stability, ensuring the machine can handle heavy-duty operations.
- Motor: The motor serves as the primary power source, driving the spindle and grinding wheel. Its power and speed are crucial for achieving the desired polishing results.
- Reducer: This component converts the high-speed rotation of the motor into a lower speed suitable for grinding, enhancing the machine's efficiency and effectiveness.
- Rotor: The rotor connects the motor and spindle, facilitating the rotation of the grinding wheel and enabling the polishing process.
- Grinding Wheel: The core component of the machine, the grinding wheel is responsible for contacting the workpiece and performing the actual polishing.
- Spindle: The spindle connects the grinding wheel and rotor, providing the necessary rotational movement for the polishing operation.
- Abrasive Hopper: This part stores and dispenses the abrasive material, ensuring a consistent supply during the polishing process.
Operational Process
The operation of the Stainless Steel Round Pipe Polishing Machine is straightforward, involving the following steps:
- Clamping the Workpiece: Place the workpiece into the clamping device and secure it tightly.
- Adding Abrasive: Introduce the appropriate amount of abrasive into the machine to facilitate the polishing process.
- Starting the Motor: Activate the motor and adjust the speed of the grinding wheel using the reducer.
- Adjusting Parameters: Modify the polishing parameters, such as speed, pressure, and abrasive type, based on the workpiece's requirements.
- Initiating Polishing: Begin the polishing operation, ensuring the workpiece is rotated at the specified speed and for the designated duration.
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
Xingtai Xieli Machinery Manufacturing Co., Ltd. is a renowned manufacturer based in China, specializing in the production of high-quality polishing and grinding equipment. With years of experience in the industry, the company has established a reputation for delivering reliable and innovative solutions tailored to meet the diverse needs of global customers. Their commitment to excellence is reflected in the design and performance of the WX-DLZ Series Multi-station Vertical Polishing Machine, which combines advanced technology with user-centric design principles.
Industry Standards and Compliance
The WX-DLZ Series adheres to stringent industry standards, ensuring compliance with safety and performance requirements. The machine's design incorporates features that align with the National Institute of Standards and Technology (NIST) guidelines for manufacturing precision and quality control. NIST plays a pivotal role in advancing technology by providing measurements and research that support innovation and improve the quality of life for all Americans. By adhering to these standards, Xingtai Xieli ensures that their products meet the highest levels of reliability and performance.
Conclusion
The Stainless Steel Round Pipe Polishing Machine is a testament to the advancements in industrial manufacturing, offering a reliable and efficient solution for achieving high-quality surface finishes. With its robust design, customizable features, and adherence to industry standards, this machine is an essential tool for manufacturers seeking to enhance productivity and product quality. As the demand for precision and efficiency continues to grow, the WX-DLZ Series stands out as a premier choice for industries worldwide.
References
National Institute of Standards and Technology (NIST). (n.d.). Retrieved from https://www.nist.gov/
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