Introduction
The Stainless Steel Round Pipe Tube Polisher Machine is a cutting-edge solution designed for industrial applications requiring high-precision surface finishing of cylindrical components. This machine, developed by Xingtai Xieli Machinery Manufacturing Co., Ltd., combines advanced engineering with user-friendly features to deliver exceptional results in industries ranging from automotive to aerospace. Its ability to handle a wide range of materials and specifications makes it a versatile tool for manufacturers seeking efficiency and quality.
Key Features and Advantages
The WX-DLZ Series Multi-station Vertical Polishing Machine is engineered to meet the demands of modern manufacturing. Below are its core features and benefits:
- Versatility: The machine can process round pipes, rods, and slender shafts with diameters ranging from 10mm to 150mm. It supports various polishing wheels, including Chiba, hemp, nylon, wool, and PVA wheels, ensuring adaptability to different materials and surface requirements.
- High Efficiency: With a processing speed of up to 8m/min and a surface roughness of Ra 0.02μm, the machine significantly reduces production time while maintaining precision.
- Customizable Options: Users can choose between wet or dry dust removal systems and select manual, electric, or automatic guide wheel adjustments. The digital display electric adjustable grinding head ensures precise control over parameters.
- Durability: The steel structure is optimized for stability, while the stepless speed control system allows seamless operation. The machine’s weight ranges from 800kg to 4000kg, depending on the model, ensuring robustness for heavy-duty use.
Technical Specifications
The WX-DLZ Series offers multiple models tailored to different production needs. Below is a detailed specification table:
Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
---|---|---|---|---|---|---|
Input Voltage (V) | 380V (Three-phase four wire) | |||||
Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
Polishing Wheel Specification (mm) | 250/30040/5032 (Width can be assembled) | |||||
Guide Wheel Specification (mm) | 11070 | |||||
Polishing Wheel Speed (r/min) | 3000 | |||||
Guide Wheel Speed | Stepless speed regulation | |||||
Processing Diameter (mm) | 10-150 | |||||
Processing Efficiency (m/min) | 0-8 | |||||
Surface Roughness (μm) | Ra 0.02 | |||||
Processing Length (mm) | 300-9000 | |||||
Dust Removal | Wet water cycle or dry fan dust removal (optional) | |||||
Grinding Head Feeding Mode | Digital display electric adjustable | |||||
Passive Guide Wheel Adjustment | Manual/Electric/Automatic (optional) | |||||
Machine Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
Equipment Dimensions (L x W x H, m) | 1.4 x 1.2 x 1.4 | 2.6 x 1.2 x 1.4 | 3.8 x 1.2 x 1.4 | 5.0 x 1.2 x 1.4 | 6.2 x 1.2 x 1.4 |
Applications in Industrial Manufacturing
The Stainless Steel Round Pipe Polisher Machine is widely used in industries requiring precision surface finishing. Key applications include:
- Automotive Industry: Polishing hydraulic cylinders, vehicle accessories, and engine components for enhanced durability and aesthetics.
- Aerospace: Ensuring smooth surfaces on critical parts to meet stringent quality standards.
- Hardware Manufacturing: Pre- and post-electroplating polishing of standard parts and machinery components.
- Construction: Finishing steel and wood furniture, as well as structural components for buildings.
Structure and Operation
The machine is composed of several critical components, each contributing to its efficiency and reliability:
- Frame: Provides structural rigidity and stability, ensuring consistent performance during operation.
- Motor and Reducer: The motor drives the spindle and grinding wheel, while the reducer adjusts speed for optimal polishing results.
- Rotors and Spindles: Facilitate the rotation of the grinding wheel, enabling continuous polishing of cylindrical workpieces.
- Grinding Wheels: Available in various types (e.g., Chiba, PVA) to suit different materials and surface finish requirements.
The operation process is straightforward:
- Secure the workpiece in the clamping device.
- Add abrasive material to the hopper.
- Adjust the motor speed and grinding parameters using the digital control panel.
- Initiate the polishing process, monitoring the machine’s performance for quality assurance.
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
Founded in [Year], Xingtai Xieli Machinery Manufacturing Co., Ltd. is a leading manufacturer of industrial polishing and grinding equipment. With a focus on innovation and quality, the company has established itself as a trusted partner for businesses worldwide. Their commitment to NIST (National Institute of Standards and Technology)-aligned standards ensures that their products meet the highest levels of precision and reliability.
For more information about the company’s mission and product lineup, visit their official website.
Conclusion
The Stainless Steel Round Pipe Tube Polisher Machine represents a significant advancement in industrial polishing technology. Its combination of precision, efficiency, and adaptability makes it an indispensable tool for manufacturers seeking to enhance product quality and operational efficiency. By leveraging the expertise of Xingtai Xieli Machinery Manufacturing Co., Ltd., businesses can ensure that their production processes meet the rigorous demands of modern manufacturing.
References
Authoritative Sources:
- National Institute of Standards and Technology (NIST) – For standards in manufacturing and measurement technologies.
- Xingtai Xieli Machinery Manufacturing Co., Ltd. – Official product specifications and company information.
Keywords
Stainless Steel Round Pipe Polisher Machine, Xingtai Xieli Machinery, NIST Standards, Industrial Polishing Equipment, Customizable Polishing Solutions.