The WX-DLZ Series Multi-station Vertical Polishing Machine is a cutting-edge solution designed for precision surface finishing of stainless steel round tubes and rods. Developed by Xingtai Xieli Machinery Manufacturing Co., Ltd., this machine combines advanced engineering with user-friendly features to meet the demands of modern manufacturing industries.
Key Features and Advantages
The WX-DLZ Series is engineered to deliver exceptional performance in a variety of industrial applications. Its primary function is to remove rust, scale, and imperfections from metal surfaces, preparing them for electroplating or other finishing processes. The machine's versatility allows it to handle materials ranging from 10mm to 150mm in diameter, making it suitable for both small and large-scale production.
One of the standout features of this polisher is its ability to accommodate multiple types of polishing wheels, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA. This flexibility ensures that the machine can adapt to different material requirements and surface finish specifications. The guide wheel's stepless speed control further enhances its usability, allowing operators to fine-tune the polishing process for optimal results.
The machine's robust steel structure is optimized for stability, ensuring consistent performance even during extended operations. Additionally, the inclusion of a reserved fan port enables the integration of dust removal systems, either dry or wet, to maintain a clean working environment and comply with safety standards.
Technical Specifications
| Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
|---|---|---|---|---|---|---|
| Input Voltage (V) | 380V (Three phase four wire) | N/A | ||||
| Input Power (kW) | N/A | 8.6 | 18 | 26.5 | 35.5 | 44 |
| Polishing Wheel Specification (mm) | N/A | 250/300*40/50*32 (Width can be assembled) | ||||
| Guide Wheel Specification (mm) | N/A | 110*70 | ||||
| Polishing Wheel Speed (r/min) | N/A | 3000 | ||||
| Guide Wheel Speed (r/min) | N/A | Stepless speed regulation | ||||
| Processing Diameter (mm) | N/A | 10-150 | ||||
| Processing Efficiency (m/min) | N/A | 0-8 | ||||
| Surface Roughness (μm) | N/A | Ra 0.02 | ||||
| Processing Length (mm) | N/A | 300-9000 | ||||
| Dust Removal System | N/A | Optional (Wet water cycle or Dry fan) | ||||
| Grinding Head Feeding Mode | N/A | Digital display electric adjustable | ||||
| Passive Guide Wheel Adjustment | N/A | Manual/Electric/Automatic (Optional) | ||||
| Machine Weight (kg) | N/A | 800 | 1600 | 2400 | 3200 | 4000 |
| Equipment Dimensions (L x W x H, m) | N/A | 1.4*1.2*1.4 | 2.6*1.2*1.4 | 3.8*1.2*1.4 | 5.0*1.2*1.4 | 6.2*1.2*1.4 |
Applications and Industry Use Cases
The WX-DLZ Series is widely applicable across multiple industries, including automotive, aerospace, and construction. Its ability to handle both short and long workpieces makes it ideal for tasks such as:
- Hardware Manufacturing: Polishing of standard parts and components for improved aesthetics and durability.
- Vehicle Accessories: Surface finishing of metal parts to enhance corrosion resistance and appearance.
- Hydraulic Cylinders: Removing surface imperfections to ensure smooth operation and longevity.
- Instrument Machinery: Precision polishing of delicate components for accurate measurements.
According to NIST (National Institute of Standards and Technology), "Precision manufacturing processes are critical for ensuring the reliability and performance of industrial equipment. Advanced polishing technologies like the WX-DLZ Series contribute to maintaining high standards of surface quality and dimensional accuracy." (NIST Reference)
Machine Structure and Components
The stainless steel round tube polishing machine consists of several key components that work in harmony to achieve optimal results:
- Frame: Provides structural rigidity and stability, ensuring the machine can handle heavy-duty operations.
- Motor: Serves as the primary power source, driving the spindle and grinding wheel. The motor's power and speed are critical for achieving the desired polishing effect.
- Reducer: Converts the motor's high-speed rotation into a lower speed suitable for grinding, enhancing control and precision.
- Rotor: Connects the motor and spindle, facilitating the rotation of the grinding wheel.
- Grinding Wheel: The core component responsible for contacting and polishing the workpiece's surface.
- Spindle: Transmits rotational motion from the rotor to the grinding wheel, enabling the polishing process.
Operational Process
Operating the WX-DLZ Series is straightforward, following these steps:
- Clamping the Workpiece: Secure the workpiece in the clamping device and tighten it to prevent movement during polishing.
- Adding Abrasive: Introduce the appropriate amount of abrasive material into the abrasive hopper.
- Starting the Motor: Activate the motor and adjust the grinding wheel's speed using the reducer.
- Adjusting Parameters: Set the polishing parameters (speed, pressure, abrasive type) based on the workpiece's requirements.
- Initiating Polishing: Begin the polishing process, ensuring the workpiece is rotated at the specified speed and duration.
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
Founded in [Year], Xingtai Xieli Machinery Manufacturing Co., Ltd. has established itself as a leading manufacturer of industrial polishing and grinding equipment. The company specializes in designing and producing high-precision machines tailored to meet the needs of diverse industries. With a commitment to innovation and quality, Xingtai Xieli has become a trusted partner for businesses seeking reliable and efficient solutions.
The company's expertise is reflected in the WX-DLZ Series, which combines advanced technology with user-centric design. Xingtai Xieli's machines are known for their durability, ease of operation, and ability to deliver consistent results, making them a preferred choice in the global market.
Conclusion
The WX-DLZ Series Multi-station Vertical Polishing Machine is a testament to the advancements in industrial surface finishing technology. With its robust design, versatile capabilities, and user-friendly features, it is an essential tool for manufacturers seeking to enhance product quality and operational efficiency. For more information about the machine and its specifications, visit the Xingtai Xieli Machinery Manufacturing Co., Ltd. website.
References
National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov/
