Manufacturing precision and surface quality are critical in modern industrial applications, particularly in sectors like automotive, aerospace, and machinery. The WX-DLZ Series Multi-station Vertical Polishing Machine represents a cutting-edge solution for polishing stainless steel round pipes, rods, and slender shafts. This article provides an in-depth analysis of its features, technical specifications, applications, and the company behind this innovation.
Key Features and Advantages
The WX-DLZ series is designed to deliver high-efficiency polishing across a wide range of industrial applications. Its primary purpose is to remove rust, debris, and imperfections from metal surfaces, preparing them for electroplating or other finishing processes. The machine's versatility is evident in its ability to handle materials with diameters ranging from 10mm to 150mm, with a processing length of up to 9,000mm. This makes it ideal for industries such as hardware manufacturing, vehicle accessories, and hydraulic cylinder production.
One of the standout features is its multi-station design, which allows for simultaneous polishing of multiple workpieces. This significantly enhances productivity, reducing downtime and increasing throughput. The machine can be equipped with various polishing wheels, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, and PVA, ensuring adaptability to different material types and surface finish requirements.
The stepless speed control for the guide wheel ensures smooth and consistent operation, while the steel structure is optimized for stability and durability. Additionally, the machine offers optional wet or dry dust removal systems, addressing environmental and safety concerns in industrial settings.
Technical Specifications
The WX-DLZ series offers multiple models tailored to different production needs. Below is a detailed specification table for the models WX-DLZ-2 to WX-DLZ-10:
Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
---|---|---|---|---|---|---|
Input Voltage (V) | 380V (Three phase four wire) | |||||
Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
Polishing Wheel Specification (mm) | 250/30040/5032 (Width can be assembled) | |||||
Guide Wheel Specification (mm) | 11070 | |||||
Polishing Wheel Speed (r/min) | 3000 | |||||
Guide Wheel Speed | Stepless speed regulation | |||||
Machining Diameter (mm) | 10-150 | |||||
Processing Efficiency (m/min) | 0-8 | |||||
Surface Roughness (μm) | Ra 0.02 | |||||
Processing Length (mm) | 300-9000 | |||||
Wet Water Cycle Dust Removal | Optional | |||||
Dry Fan Dust Removal | Optional | |||||
Grinding Head Feeding Mode | Digital display electric adjustable | |||||
Passive Guide Wheel Adjustment Method | Manual/Electric/Automatic (Optional) | |||||
Machine Tool Total Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
Equipment Dimension (L x W x H) | 1.41.21.4 | 2.61.21.4 | 3.81.21.4 | 5.01.21.4 | 6.21.21.4 |
These specifications highlight the machine's scalability and adaptability, making it suitable for both small-scale workshops and large manufacturing facilities.
Structure and Components
The stainless steel round tube polishing machine is composed of several critical components, each contributing to its efficiency and reliability:
- Frame: The robust steel frame ensures stability and rigidity, crucial for maintaining precision during high-speed operations.
- Motor: The motor provides the necessary power to drive the spindle and grinding wheel, with parameters directly influencing the polishing outcome.
- Reducer: This component converts high-speed motor rotation into the optimal low-speed rotation for grinding, ensuring a smooth finish.
- Rotor: Connecting the motor to the spindle, the rotor facilitates the rotational movement required for polishing.
- Grinding Wheel: The core of the machine, the grinding wheel contacts the workpiece to remove imperfections and achieve the desired surface finish.
- Spindle: The spindle transmits rotational motion to the grinding wheel, a critical factor in the polishing process.
Applications and Industries
The WX-DLZ series is widely applicable across various industries, including:
- Hardware Manufacturing: Ideal for polishing components like bolts, nuts, and fittings.
- Vehicle Accessories: Enhances the finish of parts such as exhaust systems and suspension components.
- Hydraulic Cylinders: Ensures smooth surfaces for optimal performance and longevity.
- Instrument Machinery: Critical for precision parts in medical and scientific equipment.
- Standard Parts: Suitable for a wide range of industrial components requiring high-quality finishes.
Its ability to handle both rough and fine polishing makes it a versatile tool for manufacturers seeking to meet stringent quality standards.
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
The Xingtai Xieli Machinery Manufacturing Co., Ltd. is a leading manufacturer of industrial machinery, specializing in polishing and grinding solutions. With a commitment to innovation and quality, the company has established itself as a trusted name in the global market. Their products are designed to meet the evolving needs of modern manufacturing, combining advanced technology with user-friendly features.
As a company that prioritizes customer satisfaction, Xingtai Xieli offers customized solutions to address specific production challenges. Their expertise in developing high-performance machinery ensures that their products, like the WX-DLZ series, meet the highest standards of efficiency and reliability.
Conclusion
The WX-DLZ Series Multi-station Vertical Polishing Machine is a testament to the advancements in industrial machinery. Its combination of precision, versatility, and durability makes it an essential tool for manufacturers seeking to enhance product quality and operational efficiency. With the support of Xingtai Xieli Machinery Manufacturing Co., Ltd., this machine is poised to meet the demands of modern industries, ensuring consistent performance and long-term value.
References
According to the National Institute of Standards and Technology (NIST), precision in manufacturing is critical for ensuring product quality and safety. The WX-DLZ series aligns with these principles by delivering accurate and consistent polishing results, contributing to the overall reliability of industrial components.
Additional information about the WX-DLZ Series can be found on the official website of Xingtai Xieli Machinery Manufacturing Co., Ltd.