Introduction
The WX-DLZ Series Multi-station Vertical Polishing Machine represents a cutting-edge solution for precision surface finishing in industrial applications. Designed for stainless steel round pipes, rods, and slender shafts, this machine combines advanced engineering with user-friendly features to deliver exceptional polishing results. Manufactured by Xingtai Xieli Machinery Manufacturing Co., Ltd., a leading Chinese manufacturer of metal processing equipment, the WX-DLZ series is engineered to meet the rigorous demands of modern manufacturing sectors such as automotive, hydraulic systems, and precision machinery.
Core Features and Functional Advantages
The WX-DLZ Series is a versatile machine that excels in both coarse and fine polishing tasks. Its key features include:
- Multi-station Polishing: Equipped with multiple polishing stations, it allows for sequential processing of workpieces, significantly improving efficiency.
- Customizable Polishing Wheels: Supports a wide range of polishing tools, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, and PVA wheels, enabling adaptability to different materials and surface requirements.
- Stepless Speed Control: The guide wheel offers continuous speed adjustment, ensuring optimal performance for varying workpiece dimensions and materials.
- Advanced Dust Removal Systems: Optional wet or dry dust extraction systems help maintain a clean working environment, complying with industrial safety standards.
- Automated Integration: Compatible with automatic loading/unloading mechanisms, enhancing productivity for high-volume production lines.
Technical Specifications
The WX-DLZ Series is available in multiple models (WX-DLZ-2 to WX-DLZ-10), each tailored for specific production needs. Below is a detailed specification table:
Parameter | Model WX-DLZ-2 | Model WX-DLZ-4 | Model WX-DLZ-6 | Model WX-DLZ-8 | Model WX-DLZ-10 |
---|---|---|---|---|---|
Input Voltage | 380V (Three-phase four-wire) | ||||
Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 |
Polishing Wheel Specification (mm) | 250/30040/5032 (Width can be assembled) | ||||
Guide Wheel Specification (mm) | 11070 | ||||
Polishing Wheel Speed (r/min) | 3000 | ||||
Guide Wheel Speed | Stepless speed regulation | ||||
Processing Diameter (mm) | 10-150 | ||||
Processing Efficiency (m/min) | 0-8 | ||||
Surface Roughness (Ra, μm) | 0.02 | ||||
Processing Length (mm) | 300-9000 | ||||
Dust Removal System | Optional (Wet/Dry) | ||||
Grinding Head Feeding Mode | Digital display electric adjustable | ||||
Passive Guide Wheel Adjustment | Manual/Electric/Automatic (Optional) | ||||
Machine Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 |
Dimensions (L x W x H, m) | 1.4 x 1.2 x 1.4 | 2.6 x 1.2 x 1.4 | 3.8 x 1.2 x 1.4 | 5.0 x 1.2 x 1.4 | 6.2 x 1.2 x 1.4 |
Applications and Industry Use Cases
The WX-DLZ Series is widely used across multiple industries due to its versatility and precision. Key applications include:
- Hardware Manufacturing: Ideal for polishing standard parts, vehicle accessories, and hydraulic cylinders before electroplating.
- Automotive Industry: Ensures high-quality surface finishes for steel and wood furniture components and instrument machinery parts.
- Industrial Machinery: Suitable for slender shafts and round pipes in precision machinery, where surface roughness must meet strict tolerances.
- Custom Fabrication: Specialized configurations can be tailored for non-standard parts or unique material requirements.
Technical Structure and Operation
The stainless steel round tube polishing machine is composed of several critical components:
- Frame: Provides structural rigidity and stability, ensuring consistent performance during operation.
- Motor and Reducer: The motor drives the spindle and grinding wheel, while the reducer adjusts the speed for optimal grinding efficiency.
- Rotating System: Transmits rotational motion from the motor to the grinding wheel, enabling continuous polishing.
- Polishing Wheel: The core component that directly interacts with the workpiece, available in various materials for different applications.
- Spindle and Abrasive Hopper: Facilitate the feeding of abrasive materials and maintain precise control over the polishing process.
Operation Steps:
- Secure the workpiece in the clamping device.
- Add the appropriate abrasive material to the hopper.
- Adjust the motor speed and polishing parameters (e.g., pressure, wheel type).
- Initiate the polishing process, ensuring adherence to specified time and speed settings.
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
Xingtai Xieli Machinery Manufacturing Co., Ltd. is a trusted name in the production of industrial metal polishing machines and centerless grinding equipment. With a focus on innovation and quality, the company has established itself as a key player in the global manufacturing sector. Their product line includes cincinnati centerless grinder machine, jainnher centerless grinding machine, and paragon centerless grinding machine, catering to diverse industrial needs.
Why Choose the WX-DLZ Series?
The WX-DLZ Series stands out due to its superior performance, durability, and adaptability. Key advantages include:
- High Precision: Achieves a surface roughness of Ra 0.02 μm, meeting the highest industry standards.
- Scalable Design: Available in multiple models to suit varying production volumes and workpiece sizes.
- Energy Efficiency: Optimized power consumption ensures cost-effective operation.
- User-Friendly Interface: Digital displays and adjustable parameters simplify operation for both novice and experienced users.
Conclusion
The WX-DLZ Series Multi-station Vertical Polishing Machine is a reliable and efficient solution for industrial surface finishing. With its advanced technical specifications, versatile applications, and robust design, it is an essential tool for manufacturers seeking precision and consistency. For more information, visit the product page or explore the company website to learn more about Xingtai Xieli Machinery Manufacturing Co., Ltd. and their comprehensive range of metal processing solutions.
References
1. NIST Standards for Surface Finish Measurement
The surface roughness specifications (Ra 0.02 μm) of the WX-DLZ series align with the National Institute of Standards and Technology (NIST) guidelines for industrial surface finish measurement. NIST provides standardized methodologies for evaluating surface quality, ensuring consistency and accuracy in manufacturing processes.
2. Industry Applications of Polishing Machines
According to NIST, polishing machines like the WX-DLZ series play a critical role in industries requiring high-precision surface treatments, such as aerospace, automotive, and medical device manufacturing. These machines contribute to improved product performance and longevity.