Discover the advanced Stainless Steel Round Pipe Tube Polisher Machine, part of the WX-DLZ series, designed to deliver precision and efficiency in surface finishing. This machine is a critical solution for industries requiring high-quality polishing of round pipes, rods, and slender shafts. With its robust design and versatile capabilities, it caters to a wide range of applications, from automotive components to hydraulic systems. Below is a comprehensive overview of the product's features, specifications, and its significance in modern manufacturing.
Product Overview
The WX-DLZ Series Multi-station Vertical Polishing Machine is engineered to handle the demanding requirements of industrial polishing. It is particularly effective for derusting and polishing operations in sectors such as hardware manufacturing, vehicle accessories, and instrument machinery. The machine's adaptability allows it to be equipped with various polishing wheels, including Chiba wheels, hemp wheels, nylon wheels, and more, ensuring flexibility for different materials and finishes.
Main Applications
The Stainless Steel Round Pipe Tube Polisher Machine is widely used in industries where surface quality is paramount. It is ideal for polishing round pipes, rods, and slender shafts before and after electroplating, offering a seamless transition from rough to fine polishing. Key applications include:
- Hardware Manufacturing: Ensuring smooth finishes on components like bolts, nuts, and fittings.
- Vehicle Accessories: Polishing parts for automotive and motorcycle industries.
- Hydraulic Cylinders: Achieving precise surface finishes for critical components.
- Instrument Machinery: Maintaining high standards for precision tools and equipment.
- Standard Parts: Enhancing the appearance and functionality of mass-produced items.
Technical Specifications
The WX-DLZ Series offers a range of models tailored to different production needs. Below is a detailed specification table for the models WX-DLZ-2 to WX-DLZ-10:
| Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
|---|---|---|---|---|---|---|
| Input Voltage (V) | 380V (Three phase four wire) | |||||
| Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
| Polishing Wheel Specification (mm) | 250/300*40/50*32 (Width can be assembled) | |||||
| Guide Wheel Specification (mm) | 110*70 | |||||
| Polishing Wheel Speed (r/min) | 3000 | |||||
| Guide Wheel Speed (r/min) | Stepless speed regulation | |||||
| Machining Diameter (mm) | 10-150 | |||||
| Processing Efficiency (m/min) | 0-8 | |||||
| Surface Roughness (μm) | Ra 0.02 | |||||
| Processing Length (mm) | 300-9000 | |||||
| Wet Water Cycle Dust Removal | Optional | |||||
| Dry Fan Dust Removal | Optional | |||||
| Grinding Head Feeding Mode | Digital display electric adjustable | |||||
| Passive Guide Wheel Adjustment Method | Manual/electric/automatic (optional) | |||||
| Machine Tool Total Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
| Equipment Dimension | 1.4*1.2*1.4 | 2.6*1.2*1.4 | 3.8*1.2*1.4 | 5.0*1.2*1.4 | 6.2*1.2*1.4 | |
Key Features and Advantages
The WX-DLZ Series is designed with advanced engineering to meet the demands of modern manufacturing. Its key features include:
- High Precision: Achieves a surface roughness of Ra 0.02, ensuring a mirror-like finish.
- Customizable Options: Special polishing equipment can be tailored to user requirements.
- Efficient Dust Removal: Equipped with optional wet or dry dust removal systems for a cleaner workspace.
- User-Friendly Operation: Stepless speed control and digital display electric adjustment simplify the polishing process.
- Robust Construction: The steel structure is optimized for stability and durability, even under heavy use.
Machine Structure and Operation
The Stainless Steel Round Pipe Polisher consists of several critical components:
- Frame: Provides structural support and ensures rigidity and stability.
- Motor: Powers the spindle and grinding wheel, with parameters directly affecting polishing efficiency.
- Reducer: Converts high-speed motor rotation to low-speed grinding motion for optimal results.
- Rotor: Connects the motor to the spindle, driving the grinding wheel.
- Grinding Wheel: The core component responsible for surface contact and polishing.
- Spindle: Transmits rotational motion to the grinding wheel, ensuring precise operation.
The operation process involves placing the workpiece in the clamping device, adding abrasive material, adjusting parameters, and initiating the polishing cycle. The machine's adaptability allows for adjustments in speed, pressure, and abrasive type to suit different materials and specifications.
Company Background
Manufactured by Xingtai Xieli Machinery Manufacturing Co., Ltd., this machine reflects the company's commitment to innovation and quality. With years of experience in the machinery industry, Xingtai Xieli specializes in producing high-performance equipment for industrial applications. Their products are trusted by manufacturers worldwide for their reliability and precision.
Industry Relevance and Standards
The WX-DLZ Series aligns with industry standards for surface finishing, ensuring compliance with quality benchmarks. According to the National Institute of Standards and Technology (NIST), precision in manufacturing processes is crucial for maintaining product integrity and safety. NIST's research emphasizes the importance of advanced machinery in achieving consistent quality, which the WX-DLZ series exemplifies.
As noted in NIST's publications, "The integration of precise measurement and control systems in manufacturing equipment significantly enhances product performance and reduces defects." The WX-DLZ machine's stepless speed control and digital adjustments directly contribute to this goal, ensuring that each polishing operation meets stringent standards.
Conclusion
The Stainless Steel Round Pipe Tube Polisher Machine is a vital tool for industries requiring high-quality surface finishing. Its advanced features, customizable options, and adherence to industry standards make it an ideal choice for manufacturers. By leveraging the expertise of Xingtai Xieli Machinery Manufacturing Co., Ltd. and aligning with NIST's emphasis on precision, this machine sets a new benchmark in industrial polishing technology.
References
NIST (National Institute of Standards and Technology). "Driving Innovation." https://www.nist.gov/
