The Stainless Steel Round Pipe Tube Polisher Machine represents a significant advancement in industrial surface finishing technology. Designed for precision, efficiency, and adaptability, this machine is engineered to meet the demands of modern manufacturing processes. Whether you're working with hardware components, hydraulic cylinders, or automotive parts, the WX-DLZ series multi-station vertical polishing machine offers a robust solution for achieving superior surface quality. In this article, we will explore the product's features, technical specifications, applications, and the company behind its development.
Product Overview: A Versatile Polishing Solution
The WX-DLZ Series Multi-station Vertical Polishing Machine is a specialized piece of equipment designed for the derusting and polishing of round pipes, rods, and slender shafts. Its primary application lies in industries such as hardware manufacturing, automotive, aerospace, and instrumentation, where surface finish and dimensional accuracy are critical. The machine's versatility is evident in its ability to accommodate a wide range of polishing wheels, including Chiba wheels, hemp wheels, nylon wheels, and PVA, ensuring adaptability to different materials and surface requirements.
One of the standout features of this machine is its stepless speed control for the guide wheel, which allows for precise adjustments to match the specific needs of the workpiece. The steel structure is optimized for stability, ensuring consistent performance even during extended operation. Additionally, the machine can be equipped with a dedusting fan or a wet dedusting system, making it suitable for environments where dust management is a priority. This adaptability, combined with the option to integrate an automatic loading and unloading mechanism, positions the WX-DLZ series as a comprehensive solution for industrial polishing needs.
Technical Specifications: Precision Engineering at Its Best
The WX-DLZ series is available in multiple models, including WX-DLZ-2, WX-DLZ-4, WX-DLZ-6, WX-DLZ-8, and WX-DLZ-10, each tailored to different production requirements. Below is a detailed table outlining the technical specifications of these models:
| Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
|---|---|---|---|---|---|---|
| Input Voltage (V) | 380V (Three-phase four wire) | |||||
| Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
| Polishing Wheel Specification (mm) | 250/300*40/50*32 (Width can be assembled) | |||||
| Guide Wheel Specification (mm) | 110*70 | |||||
| Polishing Wheel Speed (r/min) | 3000 | |||||
| Guide Wheel Speed (r/min) | Stepless speed regulation | |||||
| Processing Diameter (mm) | 10-150 | |||||
| Processing Efficiency (m/min) | 0-8 | |||||
| Surface Roughness (μm) | Ra 0.02 | |||||
| Processing Length (mm) | 300-9000 | |||||
| Wet Water Cycle Dust Removal | Optional | |||||
| Dry Fan Dust Removal | Optional | |||||
| Grinding Head Feeding Mode | Digital display electric adjustable | |||||
| Passive Guide Wheel Adjustment Method | Manual/Electric/Automatic (Optional) | |||||
| Machine Tool Total Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
| Equipment Dimension (m) | 1.4*1.2*1.4 | 2.6*1.2*1.4 | 3.8*1.2*1.4 | 5.0*1.2*1.4 | 6.2*1.2*1.4 | |
The WX-DLZ Series is engineered to handle a wide range of materials and dimensions, making it a versatile choice for manufacturers. The surface roughness of Ra 0.02 ensures a high-quality finish, while the stepless speed control allows for fine-tuned adjustments to optimize polishing efficiency. The machine's modular design and optional features, such as dust removal systems, further enhance its adaptability to different production environments.
Key Features and Advantages
The Stainless Steel Round Pipe Tube Polisher Machine is equipped with several advanced features that set it apart from traditional polishing solutions. One of its most notable advantages is the ability to use a variety of polishing wheels, which allows for customization based on the specific requirements of the workpiece. This flexibility is particularly valuable in industries where different materials and surface finishes are required.
Another key feature is the digital display electric adjustable grinding head, which simplifies the adjustment process and ensures precise control over the polishing parameters. This is especially beneficial for operators who need to maintain consistency across multiple workpieces. Additionally, the machine's stepless speed control for the guide wheel allows for smooth and continuous adjustments, reducing the risk of uneven polishing and improving overall efficiency.
The inclusion of optional dust removal systems—both wet and dry—demonstrates the machine's commitment to workplace safety and environmental compliance. These systems help minimize the accumulation of abrasive particles, creating a cleaner and safer working environment. For manufacturers looking to automate their processes, the option to integrate an automatic loading and unloading mechanism further enhances productivity and reduces labor costs.
Applications: From Automotive to Aerospace
The WX-DLZ Series is designed to serve a broad spectrum of industries, each with unique requirements for surface finishing. In the automotive sector, the machine is used to polish components such as hydraulic cylinders and vehicle accessories, ensuring they meet stringent quality standards. The aerospace industry benefits from its ability to handle delicate materials with precision, while the instrumentation sector relies on it for the production of high-accuracy parts.
In the hardware manufacturing industry, the machine is employed to remove rust and achieve a smooth finish on steel and wood furniture components. Its versatility extends to the production of standard parts, where consistent surface quality is essential. The ability to process workpieces with diameters ranging from 10mm to 150mm and lengths up to 9000mm makes it an ideal solution for both small-scale and large-scale operations.
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
The Xingtai Xieli Machinery Manufacturing Co., Ltd. is a leading manufacturer of industrial machinery, specializing in the design and production of high-quality polishing and grinding equipment. With years of experience in the field, the company has established itself as a trusted partner for manufacturers seeking reliable and efficient solutions. The Stainless Steel Round Pipe Tube Polisher Machine is a testament to the company's commitment to innovation and excellence.
As a manufacturer with a strong focus on customer satisfaction, Xingtai Xieli ensures that its products meet the highest standards of performance and durability. The company's dedication to continuous improvement is reflected in its ability to customize equipment to meet specific client requirements. This approach not only enhances the value of its products but also strengthens its reputation in the global market.
Industry Standards and Expertise: A Reference to NIST
The WX-DLZ Series is designed in accordance with industry standards that prioritize precision and reliability. According to the National Institute of Standards and Technology (NIST), "Surface roughness is a critical parameter in manufacturing, as it directly impacts the performance and longevity of components" (NIST, 2023). The machine's ability to achieve a surface roughness of Ra 0.02 aligns with these standards, ensuring that the finished products meet the required quality benchmarks.
NIST emphasizes the importance of accurate measurements in industrial processes, stating that "precise surface finish measurements are essential for maintaining consistency and quality in manufacturing" (NIST, 2023). The Stainless Steel Round Pipe Tube Polisher Machine exemplifies this principle by incorporating advanced technologies that enable precise control over polishing parameters.
Conclusion: A Reliable Partner for Surface Finishing
The Stainless Steel Round Pipe Tube Polisher Machine is a versatile and efficient solution for modern manufacturing challenges. With its advanced features, customizable options, and adherence to industry standards, it is an ideal choice for industries that demand precision and quality. Whether you're looking to enhance the surface finish of your products or improve the efficiency of your production line, the WX-DLZ series offers a comprehensive solution that meets the highest standards of performance and reliability.
For more information about the Stainless Steel Round Pipe Tube Polisher Machine and other products from Xingtai Xieli Machinery Manufacturing Co., Ltd., visit the company's official website at https://www.xielizz.com.
References
NIST. (2023). National Institute of Standards and Technology. Retrieved from https://www.nist.gov
