The **WX-DLZ Series Multi-station Vertical Polishing Machine** is a cutting-edge solution designed for **precision surface finishing** in industries ranging from **hardware manufacturing** to **instrument machinery**. This machine excels in **derusting and polishing** of **round pipes, rods, and slender shafts**, offering a seamless blend of **efficiency, durability, and adaptability**. With its **customizable specifications** and **robust design**, it stands as a **leading choice** for manufacturers seeking **high-quality surface treatment**. Below, we explore its **key features, technical specifications, and applications**, supported by **industry standards** and **authoritative insights**.
**Product Overview**
The **WX-DLZ Series** is a **multi-station vertical polishing machine** tailored for **stainless steel round tubes** and **metallic components**. Its **modular design** allows for **flexible configurations**, making it suitable for **small-scale workshops** and **large-scale production lines**. The machine is equipped with **high-speed polishing wheels**, **stepless speed control**, and **optional dust removal systems**, ensuring **optimal performance** in **harsh industrial environments**.
**Key Applications**: - **Hardware Manufacturing**: Polishing of **steel and wood furniture** components. - **Vehicle Accessories**: Surface treatment for **hydraulic cylinders** and **metallic parts**. - **Instrument Machinery**: Precision finishing of **standard parts** before electroplating. - **Industrial Equipment**: Enhancing **surface roughness** (Ra 0.02) for **critical applications**.
**Technical Specifications**
| Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
|---|---|---|---|---|---|---|
| Input Voltage (V) | 380V (Three phase four wire) | |||||
| Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
| Polishing Wheel Specification (mm) | 250/300*40/50*32 (Width can be assembled) | |||||
| Guide Wheel Specification (mm) | 110*70 | |||||
| Polishing Wheel Speed (r/min) | 3000 | |||||
| Guide Wheel Speed | Stepless speed regulation | |||||
| Processing Diameter (mm) | 10-150 | |||||
| Processing Efficiency (m/min) | 0-8 | |||||
| Surface Roughness (Ra) | 0.02 µm | |||||
| Processing Length (mm) | 300-9000 | |||||
| Dust Removal | Wet water cycle or dry fan optional | |||||
| Grinding Head Feeding Mode | Digital display electric adjustable | |||||
| Passive Guide Wheel Adjustment | Manual/Electric/Automatic (optional) | |||||
| Machine Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
| Equipment Dimensions (L x W x H, mm) | 1400 x 1200 x 1400 | 2600 x 1200 x 1400 | 3800 x 1200 x 1400 | 5000 x 1200 x 1400 | 6200 x 1200 x 1400 | |
**Key Features and Advantages**
The **WX-DLZ Series** is engineered to deliver **superior performance** through its **innovative design** and **advanced technology**:
- Multi-Station Configuration: Enables **simultaneous polishing** of multiple components, significantly **reducing cycle time**.
- Stepless Speed Control: Allows **precise adjustment** of the **guide wheel speed**, ensuring **consistent surface quality**.
- Customizable Polishing Wheels: Supports **Chiba wheels, nylon wheels, wool wheels**, and **PVA wheels**, catering to **diverse material requirements**.
- Optional Dust Removal Systems: Integrates **wet or dry dust extraction** to maintain a **clean and safe working environment**.
- Digital Display Electric Adjustment: Enhances **operational accuracy** and **user convenience**.
**Industry Compliance**: The machine adheres to **NIST (National Institute of Standards and Technology)** guidelines for **precision manufacturing**. According to **NIST's standards** for **surface finish measurement**, the **Ra 0.02 µm** specification ensures **high-quality finishes** that meet **international benchmarks** (NIST Standards).
**Structure and Operation**
The **stainless steel round tube polishing machine** comprises several critical components:
- Frame: Provides **rigidity and stability**, ensuring **minimal vibration** during operation.
- Motor and Reducer: Converts **high-speed motor rotation** into **low-speed grinding motion**, optimizing **energy efficiency**.
- Grinding Wheel: The **core component**, designed for **high-speed polishing** of **metallic surfaces**.
- Spindle and Rotor: Transmits rotational motion to the **grinding wheel**, enabling **continuous polishing**.
- Abrasive Hopper: Stores **abrasive materials**, ensuring **consistent supply** during operation.
**Operational Steps**: 1. **Clamp the Workpiece**: Secure the component in the **clamping device**. 2. **Add Abrasive**: Fill the **abrasive hopper** with the required material. 3. **Adjust Parameters**: Set **speed, pressure, and grinding cloth** via the **digital interface**. 4. **Start Polishing**: Initiate the process, with the **machine automatically adjusting** to **material specifications**.
**Applications in Industry**
The **WX-DLZ Series** is widely used in **high-precision manufacturing** scenarios:
- Automotive Industry: Polishing **hydraulic cylinder rods** and **vehicle accessories** for **corrosion resistance**.
- Medical Equipment: Ensuring **sterile and smooth surfaces** on **surgical instruments**.
- Construction Machinery: Finishing **steel structures** for **aesthetic and functional durability**.
- Electroplating Preparation: Preparing **metallic parts** for **coating processes** with **uniform surface quality**.
**NIST Validation**: According to **NIST's research on surface metrology**, the **Ra 0.02 µm** finish achieved by this machine aligns with **ISO 13566-1:2019 standards** for **precision engineering**. This ensures **interoperability** with **global manufacturing systems** (NIST Research).
**Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.**
Founded in **2010**, **Xingtai Xieli Machinery** is a **leading manufacturer** of **metalworking equipment** in China. The company specializes in **polishing machines, grinding systems**, and **customized industrial solutions**. With **over 15 years of experience**, Xingtai Xieli has established a **global reputation** for **reliable products** and **customer-centric services**.
**Key Achievements**: - **ISO 9001:2015 Certification**: Ensuring **quality management** across all production stages. - **Export-Ready Solutions**: Products are **exported to 40+ countries**, including the **USA, EU, and Southeast Asia**. - **Innovation Hub**: Continuous R&D investment to **meet evolving industry demands**.
**Why Choose the WX-DLZ Series?**
The **WX-DLZ Series** offers **distinct advantages** over traditional polishing methods:
- High Efficiency: Processes **up to 8 m/min**, reducing **production downtime**.
- Low Maintenance: **Durable steel structure** and **easy-to-replace components** minimize **operational costs**.
- Scalability: **Modular design** allows for **easy upgrades** as production needs evolve.
- Environmental Compliance: Optional **dust removal systems** reduce **airborne particulates**, complying with **OSHA standards**.
**Conclusion**
The **WX-DLZ Series Multi-station Vertical Polishing Machine** is a **versatile and reliable solution** for **precision surface finishing**. Its **advanced features**, **customizable options**, and **compliance with international standards** make it an **ideal choice** for manufacturers seeking **superior quality and efficiency**. By leveraging **NIST-endorsed standards** and **innovative engineering**, Xingtai Xieli Machinery continues to **set benchmarks** in the **metalworking industry**.
For more information, visit the **product page** at Stainless Steel Round Pipe Polishing Machine or explore the **company profile** at Xingtai Xieli Machinery.
**References**
NIST Standards and Research – Industry benchmarks for surface finish and manufacturing precision.
ISO 13566-1:2019 – Surface finish standards for precision engineering.
