The WX-DLZ Series Multi-station Vertical Polishing Machine represents a cutting-edge solution for precision surface finishing in industrial applications. Designed for efficiency, versatility, and durability, this machine is ideal for polishing stainless steel round pipes, rods, and slender shafts across various industries. Below, we explore its features, specifications, applications, and the company behind this innovation.
Product Overview
The Stainless Steel Round Pipe Tube Polisher Machine is a specialized tool engineered for derusting and polishing metal components before and after electroplating. Its multi-station design allows for seamless transitions from rough to fine polishing, ensuring high-quality surface finishes. The machine is compatible with a wide range of polishing wheels, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA, making it adaptable to diverse material requirements.
Main Purpose and Scope of Application
The WX-DLZ Series is primarily used in industries such as hardware manufacturing, vehicle accessories, hydraulic cylinders, furniture, and instrument machinery. It excels in polishing round pipes, rods, and slender shafts, offering a streamlined process for both rough and fine finishing. The machine’s stepless speed control and customizable configurations make it suitable for high-volume production environments.
Key Features and Advantages
The Stainless Steel Round Pipe Polisher Machine combines advanced engineering with user-friendly design, delivering exceptional performance. Below are its standout features:
- Multi-Station Design: Enables continuous operation, reducing downtime and increasing productivity.
- Customizable Polishing Wheels: Supports various materials like Chiba, hemp, and PVA wheels for tailored finishes.
- Stepless Speed Control: Allows precise adjustments to match the requirements of different workpieces.
- Dust Removal Options: Includes optional wet or dry dust collection systems for improved workplace safety.
- High Precision: Achieves surface roughness as low as Ra 0.02 μm, meeting stringent industry standards.
Technical Specifications
The WX-DLZ Series offers multiple models to suit varying production needs. Below is a detailed specification table:
| Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
|---|---|---|---|---|---|---|
| Input Voltage (V) | 380V (Three-phase four-wire) | |||||
| Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
| Polishing Wheel Specification (mm) | 250/300*40/50*32 (Width can be assembled) | |||||
| Guide Wheel Specification (mm) | 110*70 | |||||
| Polishing Wheel Speed (r/min) | 3000 | |||||
| Guide Wheel Speed (r/min) | Stepless speed regulation | |||||
| Processing Diameter (mm) | 10-150 | |||||
| Processing Efficiency (m/min) | 0-8 | |||||
| Surface Roughness (μm) | Ra 0.02 | |||||
| Processing Length (mm) | 300-9000 | |||||
| Dust Removal | Optional (Wet or Dry) | |||||
| Grinding Head Feeding Mode | Digital display electric adjustable | |||||
| Passive Guide Wheel Adjustment | Manual/Electric/Automatic (Optional) | |||||
| Machine Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
| Equipment Dimensions (L x W x H, m) | 1.4 x 1.2 x 1.4 | 2.6 x 1.2 x 1.4 | 3.8 x 1.2 x 1.4 | 5.0 x 1.2 x 1.4 | 6.2 x 1.2 x 1.4 | |
Structure and Operation
The Stainless Steel Round Pipe Polisher Machine consists of several critical components, including a robust frame, motor, reducer, rotor, grinding wheel, spindle, and abrasive hopper. Here’s a breakdown of its structure:
- Frame: Provides structural rigidity and stability, ensuring consistent performance.
- Motor: Supplies power to the spindle and grinding wheel, with adjustable speed for optimal polishing.
- Reducer: Transforms high-speed motor rotation into low-speed grinding motion for precision.
- Rotor: Connects the motor to the spindle, enabling rotational movement of the grinding wheel.
- Grinding Wheel: The core component responsible for material removal and surface finishing.
- Spindle: Transmits rotational force to the grinding wheel, ensuring uniform polishing.
The operation process is straightforward: place the workpiece in the clamping device, add abrasive, adjust speed and pressure, and initiate the polishing cycle. The machine’s digital display allows for precise parameter settings, while optional automation enhances efficiency.
Applications
The WX-DLZ Series is widely used across industries requiring high-quality surface finishes. Key applications include:
- Hardware Manufacturing: Polishing components like bolts, nuts, and fittings.
- Vehicle Accessories: Ensuring smooth finishes for parts such as exhaust pipes and brackets.
- Hydraulic Cylinders: Achieving precise surface finishes for improved performance and longevity.
- Furniture Industry: Enhancing the appearance of metal furniture frames.
- Instrument Machinery: Maintaining accuracy in precision tools and equipment.
Company Background
The Xingtai Xieli Machinery Manufacturing Co., Ltd. is a leading manufacturer of industrial polishing and grinding equipment. With a focus on innovation and quality, the company has established itself as a trusted provider for businesses worldwide. Their commitment to R&D and customer satisfaction ensures that their products meet the highest standards of performance and reliability.
Industry Standards and Authority
The WX-DLZ Series adheres to rigorous industry standards, reflecting the importance of precision and safety in manufacturing. According to the National Institute of Standards and Technology (NIST), "Accurate measurements and standardized processes are critical for ensuring product quality and consistency across industries." The machine’s specifications align with these principles, offering a reliable solution for industrial applications.
Conclusion
The Stainless Steel Round Pipe Tube Polisher Machine is a versatile and efficient tool designed to meet the demands of modern manufacturing. Its advanced features, customizable options, and adherence to industry standards make it an ideal choice for businesses seeking precision and reliability. For more information, visit the Xingtai Xieli Machinery Manufacturing Co., Ltd. website.
References
National Institute of Standards and Technology (NIST) - "Driving Innovation Through Measurement Science." Retrieved from https://www.nist.gov.
