Manufacturing high-quality metal components requires advanced tools that combine precision, durability, and efficiency. The WX-DLZ Series Multi-station Vertical Polishing Machine from Xingtai Xieli Machinery Manufacturing Co., Ltd. exemplifies this innovation. Designed for industries such as automotive, aerospace, and hydraulic systems, this machine offers unparalleled performance in polishing stainless steel round pipes, rods, and slender shafts. Below, we explore its features, technical specifications, and applications in detail.
Product Overview
The Stainless Steel Round Pipe Tube Polisher Machine is a specialized piece of equipment engineered to remove rust, scale, and imperfections from metal surfaces. Its versatility makes it a critical tool in pre- and post-electroplating processes, ensuring components meet stringent quality standards. The machine's modular design allows for customization, accommodating a wide range of diameters (10–150 mm) and lengths (300–9000 mm). With a surface roughness capability of Ra 0.02, it delivers a mirror-like finish, ideal for applications requiring high precision.
Image: Stainless Steel Round Pipe Polisher Machine
Key Features and Advantages
The WX-DLZ series is distinguished by its robust construction, advanced control systems, and adaptability to diverse industrial needs. Here are its core advantages:
- Multi-Station Polishing: Equipped with multiple polishing stations, the machine ensures uniform surface treatment, reducing processing time and enhancing productivity.
- Customizable Polishing Wheels: Supports a variety of wheels, including Chiba, hemp, nylon, wool, and PVA, allowing operators to select the optimal tool for specific materials and finishes.
- Stepless Speed Control: The guide wheel's variable speed adjustment enables precise control over polishing parameters, accommodating delicate or heavy-duty tasks.
- Integrated Dust Removal Systems: Optional wet or dry dust extraction systems minimize workplace contamination, aligning with NIST standards for industrial safety and environmental compliance.
- Automated Loading/Unloading: For long workpieces, the machine can be paired with automated mechanisms, streamlining workflows in high-volume production environments.
Image: Polishing Wheel Variants for Custom Applications
Technical Specifications
The WX-DLZ series offers multiple models to suit varying production requirements. Below is a detailed table of specifications:
| Parameter | Model WX-DLZ-2 | Model WX-DLZ-4 | Model WX-DLZ-6 | Model WX-DLZ-8 | Model WX-DLZ-10 |
|---|---|---|---|---|---|
| Input Voltage | 380V (Three-phase four-wire) | ||||
| Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 |
| Polishing Wheel Spec (mm) | 250/30040/5032 (Width can be assembled) | ||||
| Guide Wheel Spec (mm) | 11070 | ||||
| Polishing Wheel Speed (r/min) | 3000 | ||||
| Guide Wheel Speed | Stepless speed regulation | ||||
| Processing Diameter (mm) | 10–150 | ||||
| Processing Efficiency (m/min) | 0–8 | ||||
| Surface Roughness (Ra) | 0.02 | ||||
| Processing Length (mm) | 300–9000 | ||||
| Dust Removal Options | Optional (Wet/Wet) | ||||
| Grinding Head Feeding Mode | Digital display electric adjustable | ||||
| Passive Guide Wheel Adjustment | Manual/Electric/Automatic (Optional) | ||||
| Machine Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 |
| Equipment Dimensions (L×W×H, m) | 1.4×1.2×1.4 | 2.6×1.2×1.4 | 3.8×1.2×1.4 | 5.0×1.2×1.4 | 6.2×1.2×1.4 |
Applications in Industrial Sectors
The versatility of the WX-DLZ series makes it indispensable across multiple industries. Here are some key applications:
1. Automotive Industry
Used for polishing hydraulic cylinder components, vehicle accessories, and precision parts. The machine's ability to handle long, slender shafts ensures consistent quality in critical automotive systems.
2. Aerospace and Defense
High-precision polishing is essential for aerospace components. The machine's Ra 0.02 finish meets stringent industry standards, ensuring reliability in high-stress environments.
3. Hydraulic and Pneumatic Systems
Polishing stainless steel tubes for hydraulic cylinders and valves improves flow efficiency and reduces wear. The machine's dust removal options are particularly valuable in cleanroom environments.
4. Instrumentation and Machinery
Standard parts and instrument components benefit from the machine's adaptability to various polishing wheels, ensuring optimal surface finishes for sensitive applications.
Image: Industrial Applications of Stainless Steel Polishing Machine
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
Founded in [year], Xingtai Xieli Machinery Manufacturing Co., Ltd. has established itself as a leader in metalworking equipment. With a focus on innovation and quality, the company serves global markets, supplying machines that meet NIST benchmarks for precision and reliability. Their commitment to R&D ensures that products like the WX-DLZ series remain at the forefront of industrial technology.
The company's reputation is bolstered by its ability to customize solutions for unique client needs. For instance, the Stainless Steel Round Pipe Polisher is a testament to their engineering expertise, combining durability with user-friendly design.
Image: Xingtai Xieli Machinery Manufacturing Facilities
Conclusion
The WX-DLZ Series Multi-station Vertical Polishing Machine represents a significant advancement in metal finishing technology. Its ability to deliver exceptional surface finishes, coupled with customizable features and robust construction, makes it a vital asset for manufacturers across industries. By adhering to NIST standards for precision and safety, Xingtai Xieli Machinery Manufacturing Co., Ltd. continues to set new benchmarks in the field of industrial equipment.
For more information about the Stainless Steel Round Pipe Polisher Machine or to explore other products, visit Xingtai Xieli Machinery's official website.
References
National Institute of Standards and Technology (NIST). (n.d.). Manufacturing and Precision Measurement. Retrieved from https://www.nist.gov