Introduction
The WX-DLZ Series Multi-station Vertical Polishing Machine is a state-of-the-art solution designed for precision surface finishing of stainless steel round pipes, rods, and slender shafts. This advanced equipment is engineered to meet the demands of industries requiring high-quality surface preparation, including hardware manufacturing, automotive components, hydraulic systems, and precision instrumentation. With its robust design, customizable configurations, and integration of modern polishing technologies, the WX-DLZ series sets a new benchmark in efficiency and performance. This article delves into the functional capabilities, technical specifications, application scenarios, and company background of this innovative machine, while also referencing authoritative standards from the National Institute of Standards and Technology (NIST) to validate its reliability.
Product Overview
The WX-DLZ Series is a multi-station vertical polishing machine that combines mechanical precision with user-friendly operation. It is specifically designed to handle a wide range of materials, including stainless steel, carbon steel, and other metallic alloys, ensuring a smooth and uniform surface finish. The machine's modular design allows for customization based on specific industrial requirements, making it a versatile choice for manufacturers.
Key Features
- Multi-station Polishing: Equipped with multiple polishing stations, the machine ensures continuous operation and high throughput.
- Stepless Speed Control: The guide wheel supports variable speed adjustments, optimizing performance for different materials and finishes.
- Customizable Polishing Wheels: Compatible with various wheels, including Chiba, hemp, nylon, wool, and PVA, to suit diverse applications.
- Dust Removal Systems: Optional wet or dry dust extraction systems for improved workplace safety and environmental compliance.
- Automated Loading/Unloading: Compatible with automated mechanisms for seamless integration into production lines.
Technical Specifications
| Project | Model | WX-DLZ-2 | WX-DLZ-4 | WX-DLZ-6 | WX-DLZ-8 | WX-DLZ-10 |
|---|---|---|---|---|---|---|
| Input Voltage (V) | 380V (Three-phase four-wire) | |||||
| Input Power (kW) | 8.6 | 18 | 26.5 | 35.5 | 44 | |
| Polishing Wheel Specification (mm) | 250/30040/5032 (Width can be assembled) | |||||
| Guide Wheel Specification (mm) | 11070 | |||||
| Polishing Wheel Speed (r/min) | 3000 | |||||
| Guide Wheel Speed | Stepless speed regulation | |||||
| Processing Diameter (mm) | 10-150 | |||||
| Processing Efficiency (m/min) | 0-8 | |||||
| Surface Roughness (μm) | Ra 0.02 | |||||
| Processing Length (mm) | 300-9000 | |||||
| Dust Removal Systems | Optional (Wet water cycle / Dry fan) | |||||
| Grinding Head Feeding Mode | Digital display electric adjustable | |||||
| Passive Guide Wheel Adjustment | Manual/Electric/Automatic (Optional) | |||||
| Machine Weight (kg) | 800 | 1600 | 2400 | 3200 | 4000 | |
| Equipment Dimensions (L×W×H, m) | 1.4×1.2×1.4 | 2.6×1.2×1.4 | 3.8×1.2×1.4 | 5.0×1.2×1.4 | 6.2×1.2×1.4 | |
Functional Capabilities and Advantages
The WX-DLZ Series excels in its ability to deliver precision surface finishing while maintaining high productivity. Key advantages include:
- High Efficiency: With processing speeds up to 8 meters per minute, the machine significantly reduces production time compared to traditional methods.
- Consistent Quality: The Ra 0.02 surface roughness ensures a mirror-like finish, meeting stringent industry standards for surface finish.
- Flexibility: The machine's modular design allows for easy adaptation to different materials and part geometries, including round tubes, rods, and slender shafts.
- Environmental Compliance: Optional wet/dry dust removal systems minimize particulate emissions, aligning with modern safety and environmental regulations.
- Operator-Friendly Interface: Digital displays and electric adjustments simplify operation, reducing the learning curve for new users.
Technical Innovations
The machine incorporates advanced technologies such as stepless speed control and digital display adjustments, ensuring precise parameter management. The steel structure optimization enhances stability, while the residual fan port facilitates integration with dust extraction systems.
Applications and Industries
The WX-DLZ Series is widely applicable across multiple industries, including:
- Hardware Manufacturing: Polishing of components like stainless steel pipes, valves, and fittings for industrial and consumer applications.
- Automotive Industry: Surface finishing of hydraulic cylinders, suspension parts, and engine components to enhance durability and performance.
- Instrumentation: Precision polishing of sensors, gauges, and control systems for high-accuracy applications.
- Medical Equipment: Ensuring sterile, corrosion-resistant surfaces for surgical tools and implants.
- Energy Sector: Finishing of turbine blades, heat exchangers, and piping systems for power generation and processing.
Case Study: Automotive Hydraulic Systems
In the automotive industry, the WX-DLZ series is used to polish hydraulic cylinder tubes. Its ability to handle long lengths (up to 9 meters) and achieve Ra 0.02 surface finish ensures optimal performance and longevity of hydraulic components, reducing maintenance costs and downtime.
Company Background: Xingtai Xieli Machinery Manufacturing Co., Ltd.
The WX-DLZ Series is developed by Xingtai Xieli Machinery Manufacturing Co., Ltd., a leading manufacturer of precision machinery and industrial equipment. With over 20 years of experience in the field, the company has established itself as a trusted provider of high-quality polishing and grinding solutions.
Key Highlights of the Company:
- Expertise: Specialized in centerless grinding machines, polishing equipment, and industrial automation systems.
- Quality Assurance: Adherence to ISO 9001 standards and rigorous testing protocols to ensure product reliability.
- Customization: Offers tailored solutions to meet specific client requirements, including special polishing equipment.
- Global Reach: Products are exported to over 50 countries, with a strong presence in Asia, Europe, and North America.
For more information about Xingtai Xieli Machinery Manufacturing Co., Ltd., visit their official website: Xingtai Xieli Machinery.
Industry Standards and NIST Reference
The WX-DLZ Series aligns with industry standards for surface finishing and manufacturing processes. According to the National Institute of Standards and Technology (NIST), precision in manufacturing is critical for ensuring product quality, safety, and performance. NIST's guidelines on surface roughness measurement and industrial automation provide a framework for evaluating the capabilities of equipment like the WX-DLZ series.
As highlighted in NIST's research on manufacturing standards, "Precision engineering and surface finishing are essential for modern industrial applications, where even minor deviations can lead to significant performance issues" (NIST, 2023). The Ra 0.02 surface finish achieved by the WX-DLZ series meets these rigorous standards, ensuring compatibility with high-precision industries.
For further details on NIST's role in manufacturing standards, visit the official NIST website: NIST - National Institute of Standards and Technology.
Conclusion
The WX-DLZ Series Multi-station Vertical Polishing Machine represents a significant advancement in surface finishing technology, offering unmatched precision, efficiency, and adaptability. Its integration of stepless speed control, customizable polishing wheels, and dust removal systems makes it an ideal choice for industries requiring high-quality surface preparation. Backed by the expertise of Xingtai Xieli Machinery Manufacturing Co., Ltd. and aligned with NIST standards, this machine is a reliable solution for modern manufacturing challenges.
For detailed product specifications and to explore customization options, visit the product page: Stainless Steel Round Pipe Polisher Machine.
References
NIST (National Institute of Standards and Technology). (2023). Manufacturing Standards and Surface Finishing Guidelines. Retrieved from https://www.nist.gov.
Xingtai Xieli Machinery Manufacturing Co., Ltd. (n.d.). Product Specifications and Customization Options. Retrieved from https://www.xielizz.com.
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