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Products Detail
The WX Series Single Grinding Head Round Tube Polisher is a high-precision industrial solution engineered for the rigorous demands of rust removal and surface finishing. Specifically optimized for round tubes, cylindrical rods, and long thin shafts, this machine is indispensable for industries such as automotive parts manufacturing, hydraulic cylinder production, and high-end metal furniture fabrication. By combining mechanical force with precision control, it effectively reduces surface roughness to achieve a professional mirror or satin finish.
Designed for maximum versatility, the system supports a wide array of polishing media, including Chiba, hemp, nylon, wool, cloth, and PVA wheels. Featuring stepless speed control for guide wheels and an optimized steel structure for enhanced stability, the WX Series ensures consistent processing efficiency and superior fatigue strength for your workpieces. Whether you require dry fan dust removal or a wet water cycle, this equipment can be customized to fit your specific operational environment.
Detailed Parameters
Input Voltage 380V (Three phase four wire) Input Power 3.5kW - 6kW (Depending on Model) Polishing Wheel Spec 2504032mm (Adjustable Width) Guide Wheel Spec 23080mm to 230120mm Polishing Speed 3000 r/min Guide Wheel Speed 0-120 r/min (Stepless Regulation) Machining Diameter 1mm - 180mm (Model dependent) Processing Efficiency 0-8 m/min Surface Roughness Ra 0.02 um Dust Removal Wet Cycle / Dry Fan (Optional) Key Advantages
Enhanced Stability
Optimized heavy-duty steel structure minimizes vibration, ensuring a uniform surface finish across long workpieces.
Stepless Control
Precision guide wheel speed regulation allows operators to fine-tune the feed rate for different material hardness.
Multi-Media Support
Compatible with Chiba, nylon, wool, and PVA wheels to handle everything from coarse rust removal to fine polishing.
High Precision
Achieves an impressive surface roughness of Ra 0.02 um, meeting the strictest industrial tolerances.
Customizable Design
Specialized equipment can be tailored to unique diameter and length requirements to fit your production line.
Wear Resistance
The grinding process improves the fatigue strength and wear resistance of stainless steel pipes via controlled heat.
Product Gallery
Management Platforms
Material Versatility
Seamlessly switch between various polishing wheels to adapt to different metal grades and rust levels.
Process Automation
Integrated automatic stop functions once preset pressure and time are achieved for consistent quality.
Environmental Control
Optional wet water cycle or dry fan systems to manage dust and maintain a clean workspace.
Thermal Lubrication
Optimized heat generation during grinding acts as a natural lubricant to improve workpiece fatigue strength.
Easy Setup
Simple handwheel adjustments and intuitive power controls reduce operator training time.
Precision Alignment
Utilizes specialized fixtures to ensure workpieces remain centered during high-speed rotation.
Investment Return Comparison
Metric Manual Polishing WX Series Machine Surface Uniformity Inconsistent / Human Error Highly Uniform (Ra 0.02) Production Speed Slow / Labor Intensive Fast (Up to 8m/min) Labor Cost High recurring wages Low (Single operator) Material Waste High due to over-grinding Minimal / Controlled Product Quality Variable Standardized / High-End Frequently Asked Questions
Q: Which materials are best suited for the WX Series round tube polisher?It is ideal for stainless steel, carbon steel, and alloy pipes used in automotive, hydraulic cylinders, and furniture manufacturing.
Q: Can I use different types of polishing wheels on one machine?Yes, the machine is designed to accommodate various wheels including nylon, wool, cloth, and PVA wheels depending on the desired finish.
Q: How does the stepless speed regulation benefit the polishing process?It allows the operator to adjust the feed speed precisely, preventing overheating and ensuring a consistent roughness value regardless of material hardness.
Q: What is the difference between wet and dry dust removal options?Wet cycles use water to capture particles and cool the workpiece, while dry fan removal uses suction to keep the environment clean without adding moisture.
Q: Does the polishing process affect the strength of the stainless steel pipe?Actually, the controlled heat and mechanical pressure during the process can improve the wear resistance and fatigue strength of the workpiece.
Q: Can the WX Series be customized for larger diameter pipes?Yes, we offer customization for special polishing equipment to meet specific user requirements regarding machining diameter and overall dimensions.
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