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Products Detail
The WX-DWZ Series Multi-station Round Tube Polishing Machine is a professional-grade industrial solution engineered for high-precision derusting and polishing of stainless steel pipes and cylindrical components. Utilizing advanced centerless grinding principles, this machine is indispensable for hardware manufacturing, vehicle accessories, hydraulic cylinders, and instrument machinery, ensuring a seamless transition from rough polishing to a mirror-like fine finish.
Designed for versatility and stability, the series supports a wide range of polishing media—including Chiba, hemp, nylon, wool, and cloth wheels—to accommodate various material requirements. With stepless speed control for guide wheels and an optimized steel structure, the WX-DWZ series delivers exceptional processing efficiency and surface roughness (Ra 0.02), making it the premier choice for slender shafts and round rods across global manufacturing sectors.
Detailed Parameters
Voltage/Power 380V (3 Phase) / 8.6kW - 44kW Machining Diameter 4mm - 100mm Polishing Speed 3000 r/min Processing Efficiency 0 - 20 m/min Surface Roughness Ra 0.02 um Processing Length 100mm - 6000mm Guide Wheel Speed Stepless Speed Regulation Feeding Mode Digital Display Electric Adjustable Machine Weight 800kg - 4000kg Overall Dimension 1.4m to 6.2m (Length variable) Key Advantages
Stable Performance
Optimized heavy-duty steel structure reduces vibration, ensuring consistent polishing quality and long-term mechanical stability.
High Efficiency
Multi-station grinding heads significantly reduce processing time and increase throughput for mass production lines.
Precision Finish
Achieves Ra 0.02 surface roughness, providing a superior mirror finish suitable for high-end industrial components.
Smart Control
Digital display and stepless speed regulation allow for precise adjustment to match different workpiece diameters.
Versatile Tooling
Compatible with PVA, nylon, hemp, and wool wheels to meet diverse abrasive requirements across different materials.
Easy Adjustment
The "one-way moving, bidirectional in-place" structure simplifies pallet adjustment when changing workpiece specifications.
Product Gallery
Management Platforms
Production Modularity
Available in standard, automatic, environmental, and economic models to fit your specific budget and scale.
Custom Configuration
Number of grinding heads can be customized based on the original surface condition and required final finish.
Dust Management
Integrated fan ports support either dry fan dust removal or wet water cycle systems for a clean workspace.
Workflow Automation
Optional automatic loading and unloading mechanisms can be integrated based on processed part length.
Abrasive Flexibility
Quick-change interface for abrasive cloth, nylon, and hemp wheels ensures minimal downtime during setup.
Feed Optimization
Stepless transmission allows for precise feed speed adjustment to achieve the ideal grinding effect.
Investment Return Comparison
Feature Index Manual Polishing WX-DWZ Series Labor Cost High / Multiple Workers Low / Single Operator Processing Speed Slow / Inconsistent Fast / High Throughput Surface Quality Variable/Human Error Consistent Ra 0.02 Material Waste High Abrasive Wear Low / Durable Consumables Production Scale Small Batch Only Industrial Mass Production Frequently Asked Questions
Q: Which materials can be processed by the round tube polishing machine?It is primarily designed for stainless steel (SS) round pipes, round rods, and slender shafts, but it can handle various metals used in hardware, vehicle accessories, and hydraulic cylinders.
Q: How can I avoid circular scratches on the polished tube surface?Circular scratches are often caused by improper abrasive materials or incorrect speed. We recommend slowing down the polishing speed and ensuring the polishing direction is one-way.
Q: Can the machine be customized for specific industrial requirements?Yes, special polishing equipment can be customized. You can specify the number of grinding heads, length of the machine, and automation levels according to your product requirements.
Q: What types of polishing wheels are compatible with this machine?The machine supports a wide variety of wheels including Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA wheels.
Q: Does the machine include a dust collection system?The machine comes with a reserved fan port. Users can choose between an optional dry fan dust removal system or a wet water cycle system based on their industry needs.
Q: How does the centerless grinding principle improve efficiency?By utilizing a combination of polishing and feeding mechanisms without the need for centers to hold the workpiece, it allows for continuous feeding and higher processing speeds for slender parts.
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