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Products Detail
The WX-DWZ Series Multi-station Round Tube Polishing Machine is a professional-grade industrial solution engineered for the high-precision derusting and polishing of stainless steel pipes, round rods, and slender shafts. Utilizing the advanced principle of centerless grinding, this machine is indispensable for hardware manufacturing, vehicle accessories, hydraulic cylinders, and instrument machinery, providing seamless transitions from rough grinding to a mirror-like fine finish.
Designed for versatility and stability, the system features an optimized steel structure and stepless speed control for the guide wheels, ensuring consistent quality across various diameters and lengths. With customizable configurations—including wet and dry dust removal systems and automatic loading mechanisms—the WX-DWZ series empowers manufacturers to achieve superior surface roughness (up to Ra 0.02) while maximizing production efficiency and minimizing abrasive wear.
Detailed Parameters
Machining Diameter 4 - 100 mm Processing Length 100 - 6000 mm Surface Roughness Ra 0.02 um Processing Efficiency 0 - 20 m/min Polishing Wheel Speed 3000 r/min Guide Wheel Speed Stepless Speed Regulation Input Voltage 380V (Three-phase four-wire) Power Range (kW) 8.6 - 44 kW (Depending on model) Feeding Mode Digital display electric adjustable Dust Removal Wet water cycle / Dry fan (Optional) Key Advantages
High Stability
Optimized heavy-duty steel structure ensures vibration-free operation and stable product performance during high-speed polishing.
Efficient Processing
High processing efficiency combined with stepless speed regulation reduces cycle times and boosts daily output.
Precision Finish
Achieve professional-grade surface roughness up to Ra 0.02, making it ideal for high-end automotive and medical parts.
Smart Feeding
Equipped with a digital display and electric adjustable grinding heads for precise control over margins and fine grinding.
Versatile Abrasives
Compatible with a wide range of wheels including Chiba, hemp, nylon, wool, cloth, and PVA to suit any material.
Customizable Options
Optional automatic loading/unloading and advanced cooling systems tailored to specific industrial requirements.
Product Gallery
Management Platforms
Material Compatibility
Expertly handles stainless steel, carbon steel, and alloy pipes for diverse industrial applications.
Speed Regulation
Stepless speed control on guide wheels ensures optimal tension and rotation for varying workpiece diameters.
Dust Management
Integrated fan ports support both wet and dry dedusting systems to maintain a clean working environment.
Precision Adjustment
Digital display interfaces allow operators to adjust grinding head feeds for exact margin removal.
Consumable Life
Optimized grinding physics extend the life of nylon, wool, and PVA wheels, reducing operational costs.
Workflow Automation
Compatible with automatic loading/unloading mechanisms for seamless mass production lines.
Investment Return Comparison
Metric Manual Polishing WX-DWZ Multi-Station Production Speed Low / Variable High / Constant Surface Consistency Operator Dependent Precision Standardized Labor Cost High Manual Labor Minimal Supervision Abrasive Waste High Consumption Optimized Durability Quality Rejection Frequent Scratches Ultra-Low Defect Rate Frequently Asked Questions
Q: Which industries benefit most from the WX-DWZ round tube polisher?It is ideal for hardware manufacturing, vehicle accessories, hydraulic cylinder production, and the furniture industry, specifically for tasks requiring derusting and fine polishing of pipes and shafts.
Q: How do I prevent circular scratches on the polished pipe?Circular scratches are usually caused by abrasive contaminants or incorrect speed. To resolve this, ensure your polishing material is clean, slow down the machine speed, and maintain a consistent one-way polishing direction.
Q: Can this machine handle different diameters of tubing?Yes, by adjusting the guide wheel spacing and utilizing the stepless speed regulation, the machine can process various specifications within the 4-100mm diameter range.
Q: What types of polishing wheels are compatible with the WX-DWZ series?The machine supports a wide array of consumables, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA wheels, depending on the required finish.
Q: Is a dust collection system included?The machine comes with reserved fan ports. You can choose between an optional wet water cycle dust removal system or a dry fan system based on your environmental requirements.
Q: How is the feed speed controlled in this machine?The feeding mechanism utilizes a stepless transmission device and a digital display for electric adjustment, allowing you to switch between large margin grinding and fine polishing effortlessly.
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