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Products Detail
The WX-DL series Large Diameter Hydraulic Tube Polishing Machine is a high-precision industrial solution engineered for the comprehensive derusting and polishing of round pipes and slender shafts. Designed for versatility across hardware manufacturing, automotive accessories, and hydraulic cylinder production, this machine seamlessly bridges the gap between rough polishing and mirror-like fine finishing. By integrating advanced mechanical force and optimized steel structures, it ensures superior surface integrity for components before and after electroplating processes.
Equipped with a flexible system that supports a wide array of grinding wheels—including brown and white corundum, nylon, wool, and PVA—the WX-DL series offers unmatched adaptability. With stepless speed control for guide wheels and optional automatic feeding mechanisms, it is the ideal choice for industries requiring high-efficiency oxide skin removal and precise surface roughness control. Whether processing standard parts or specialized instrument machinery, this machine delivers consistent, high-quality results across various material specifications.
Detailed Parameters
Input Voltage 380V (Three phase four wire) Machining Diameter 20-360 mm Polishing Wheel Speed 3000 r/min Surface Roughness Ra 0.02 um Processing Efficiency 0-8 m/min Guide Wheel Speed Stepless speed regulation Power Range 13.2kW - 46.7kW (Model dependent) Feeding Mode Digital display electromagnetic hydraulic control Dust Removal Dry fan or Wet water cycle (Optional) Weight Range 2000kg - 6000kg Key Advantages
High Stability
Optimized steel structure design reduces vibration and ensures stable performance during high-speed polishing operations.
Variable Speed Control
Stepless speed regulation of the guide wheel allows for precise adjustment to match different workpiece materials.
Multi-Wheel Compatibility
Supports Corundum, Chiba, Hemp, Nylon, Wool, Cloth, and PVA wheels for diverse polishing requirements.
Digital Precision
Digital display electromagnetic hydraulic control for accurate grinding head feeding and consistent depth.
Surface Excellence
Achieves an ultra-low surface roughness of Ra 0.02um, significantly improving wear resistance and fatigue strength.
Customizable Design
Optional automatic feeding/unloading and custom specifications to meet specific industrial production lengths.
Product Gallery
Management Platforms
Material Compatibility
Expertly handles stainless steel, carbon steel, and various alloys for deburring and chamfering.
Process Optimization
Seamlessly transitions from oxide skin peeling to fine mirror polishing in one system.
Environmental Control
Optional wet and dry dust removal systems to maintain a clean and safe workshop environment.
Efficiency Scaling
Multiple model options from WX-DL-2 to WX-DL-10 to scale based on production volume.
Versatile Geometry
Specialized capabilities for round tubes, slender shafts, and custom cylindrical components.
User-Centric Operation
Simple handwheel adjustments and automated stop-cooling cycles for operator safety.
Investment Return Comparison
Feature Traditional Manual Polishing WX-DL Hydraulic System Surface Consistency Variable / High Error Rate High Precision (Ra 0.02um) Production Speed Low / Labor Intensive High (Up to 8m/min) Labor Costs High per unit Low due to automation Material Waste High due to over-grinding Minimal with hydraulic control Equipment Lifespan Short / Rapid wear Long / Optimized steel frame Frequently Asked Questions
Q: What materials can the WX-DL polishing machine process?The machine is primarily designed for stainless steel and other metal alloys used in hydraulic cylinders, vehicle accessories, and hardware manufacturing, including various steel pipes requiring deburring or chamfering.
Q: Can I customize the length of the parts being processed?Yes, the processing length is determined by the bracket length (ranging from 0.3 to 12 meters). Additionally, automatic feeding and unloading mechanisms can be matched based on your specific part lengths.
Q: Which polishing wheels are compatible with this machine?The machine supports a wide variety of wheels, including brown and white corundum, Chiba wheels, hemp, nylon, wool, cloth, and PVA wheels, allowing for both rough and fine polishing.
Q: How does the machine handle dust and debris during operation?The WX-DL series features reserved fan ports that can be equipped with either a dry dust removal fan or a wet water cycle dust removal system to ensure a clean workspace.
Q: What is the typical surface finish achievable with this equipment?The machine can achieve a surface roughness as low as Ra 0.02 um, which significantly reduces friction and enhances the fatigue strength and wear resistance of the workpiece.
Q: Is the feeding process manual or automatic?It utilizes digital display electromagnetic hydraulic control for the grinding head. Depending on the model and customer requirements, the overall feeding and unloading can be configured as manual, electric, or fully automatic.
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