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Products Detail
Product Overview
The WY Series Cylindrical Polishing Machine is a high-precision industrial solution specifically engineered for the surface refinement of hydraulic and pneumatic piston rods, as well as roller shaft workpieces. Designed to operate seamlessly both before and after electroplating processes, this machine ensures an ultra-smooth finish that meets stringent industrial tolerances, significantly enhancing the durability and performance of transmission components.
Equipped with a versatile system that supports multiple polishing media—including Chiba, hemp, nylon, wool, cloth, and PVA wheels—the WY series offers unmatched flexibility for various material requirements. Integration of a sophisticated PLC-driven human-machine interface (HMI) allows for one-key operations, simplifying complex polishing cycles while maintaining a superior surface roughness of Ra 0.02 um.
Detailed Parameters
Input Voltage 380V (Three-phase four-wire) Input Power 13 kW Polishing Wheel Spec 250/30040/5032 mm (Width Adjustable) Chuck Diameter 400 mm Wheel Speed 3000 r/min Spindle Speed 0-200 r/min Machining Diameter 50-600 mm (Customizable) X-Direction Speed 0-8 m/min Surface Roughness Ra 0.02 um Load Weight 1000 KG (Customizable) Key Advantages
Precision Finishing
Achieves an industry-leading surface roughness of Ra 0.02 um, ensuring perfect seal compatibility for hydraulic rods.
PLC Intelligent Control
One-key operation via HMI reduces setup time and minimizes human error during the polishing process.
Universal Compatibility
Supports a wide range of wheels (Nylon, Wool, PVA, etc.) to handle different material hardness and finishes.
Digital Monitoring
Electric control with digital display provides real-time feedback on machining parameters for absolute accuracy.
Clean Work Environment
Integrated dry fan dust removal system keeps the workspace clean and protects the operator's health.
Fully Customizable
Machine length, machining diameter, and load capacity can be tailored to specific industrial requirements.
Product Gallery
Management Platforms
Workpiece Handling
Electric control for grinding head feeding ensures stable and repetitive positioning.
Process Optimization
Customizable machining diameters (50-600mm) to fit diverse product portfolios.
Quality Assurance
Precision spindle speed (0-200 r/min) allows for meticulous surface finish control.
Interface Control
PLC human-machine interface simplifies operation for technicians of all skill levels.
Capacity Scaling
Available in multiple lengths (2m to 5m) to accommodate different shaft dimensions.
Maintenance Ease
Standardized components and dry fan dust removal for low-cost, long-term maintenance.
Investment Return Comparison
Feature Traditional Polishing WY Series Machine Surface Quality Manual inconsistency Consistent Ra 0.02 um Labor Cost High (Skill dependent) Low (PLC Automated) Processing Speed Slow / Manual Fast (Up to 8m/min) Versatility Limited Tooling Multi-wheel Support Waste Control High Dust Emission Integrated Dust Removal Frequently Asked Questions
Q: Which industries typically use the WY Series Cylindrical Polishing Machine?It is primarily used in the manufacture of hydraulic and pneumatic piston rods, as well as the roller shaft industry, specifically for polishing before and after electroplating.
Q: Can the machine be customized for specific workpiece sizes?Yes, the machining diameter (standard 50-600mm) and the load weight (standard 1000kg) can be customized based on the user's specific requirements.
Q: What types of polishing wheels are compatible with this equipment?The machine supports a wide variety of wheels, including Chiba wheels, hemp wheels, nylon wheels, wool wheels, cloth wheels, and PVA wheels.
Q: How is the operation controlled and managed?The system is managed by a PLC (Programmable Logic Controller) with a human-machine interface, allowing for efficient "one-key" operation and digital monitoring.
Q: What surface roughness can be achieved with the WY series?The WY series is capable of achieving a high-precision surface roughness of Ra 0.02 um, ensuring an exceptional mirror finish.
Q: Does the machine include a system for managing dust?Yes, it comes equipped with a dry fan dust removal system to ensure a cleaner work environment and improve equipment longevity.
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