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Products Detail
The WX-DWZ Series Multi-station Round Tube Polishing Machine is a professional-grade industrial solution engineered for high-precision derusting and polishing. Specifically designed for the manufacturing of hardware, vehicle accessories, hydraulic cylinders, and instrument machinery, this machine delivers seamless transitions from rough polishing to ultra-fine finishing. It is the optimal choice for processing round pipes, rods, and slender shafts, ensuring a high-quality surface finish across a wide range of industrial applications.
Equipped with a versatile system supporting various polishing wheels—including Chiba, hemp, nylon, wool, cloth, and PVA wheels—the WX-DWZ series combines flexibility with stability. Its optimized steel structure and stepless speed control for guide wheels ensure operational precision, while the integrated dust removal options (wet or dry) and optional automatic loading/unloading mechanisms maximize production efficiency and operator safety in demanding manufacturing environments.
Detailed Parameters
Machining Diameter 4-100 mm Surface Roughness Ra 0.02 um Processing Length 100-6000 mm Processing Efficiency 0-20 m/min Polishing Wheel Speed 3000 r/min Guide Wheel Speed Stepless Regulation Input Voltage 380V (Three phase four wire) Input Power 8.6kW to 44kW (Model dependent) Weight Range 800kg to 4000kg Overall Dimension Up to 6.21.21.0 m Key Advantages
Stable Steel Structure
Optimized heavy-duty steel frame ensures minimal vibration and maximum stability during high-speed polishing operations.
High Efficiency
Batch production capabilities improve work efficiency by 10 to 20 times compared to traditional manual methods.
Multi-Stage Polishing
Sequential arrangement of polishing heads allows for a complete transition from rough to mirror finish in one pass.
Semi-Automation
Automatic polishing and unloading systems reduce labor intensity, enabling one operator to manage multiple machines.
Versatile Abrasives
Compatible with a wide array of wheels including nylon, wool, and PVA to suit different material hardness and finishes.
Easy Maintenance
Features a completely closed case with strategic trap doors for quick access to parts that require frequent adjustment.
Product Gallery
Management Platforms
Material Feeding
Pulley-driven feed frame providing a compact footprint and highly reliable transmission for consistent input.
Speed Control
Electromagnetic speed regulating motors allow precise adjustment of conveying speeds for different workpieces.
Dust Management
Optional wet water cycle or dry fan dust removal systems to maintain a clean and safe working environment.
Tooling Setup
Handwheel-driven vertical and horizontal brackets enable rapid specification changes and easy locking.
Unloading System
Passive roller discharge frames combined with cylinders for fully automatic workpiece unloading.
Digital Calibration
Digital display electric adjustment for grinding heads ensures pinpoint accuracy in polishing depth.
Investment Return Comparison
Performance Metric Manual Polishing WX-DWZ Automatic Production Speed Low / Variable 10x - 20x Increase Labor Cost High (Multiple Workers) Low (1 Person / Multi-Machine) Surface Consistency Subjective / Variable High / Standardized (Ra 0.02) Operational Risk High Manual Exposure Low (Closed Case / Dust Extraction) Setup Time Long per Piece Rapid Changeover via Handwheels Frequently Asked Questions
Q: Which materials are most suitable for the Round Tube Polishing Machine?It is ideal for hardware manufacturing, vehicle accessories, hydraulic cylinders, and steel/wood furniture components, specifically for round pipes, rods, and slender shafts.
Q: Can the machine handle different pipe diameters?Yes, the WX-DWZ series supports a wide machining diameter range from 4mm up to 100mm, making it versatile for various industrial specifications.
Q: How does the machine manage polishing dust and debris?The machine features a reserved fan port that can be equipped with either a dry dust removal fan or a wet water cycle system depending on your factory requirements.
Q: What types of polishing wheels can be used with this equipment?The system is compatible with various abrasive tools, including Chiba wheels, hemp, nylon, wool, cloth, and PVA wheels, allowing for both rough and fine polishing.
Q: Is the loading and unloading process manual or automatic?While the feed frame uses manual press feeding, the discharge frame is automatic. Additionally, a fully automatic loading/unloading mechanism can be customized based on part length.
Q: Can this machine be customized for special industrial requirements?Yes, special polishing equipment can be customized according to specific user requirements to meet unique production goals or technical parameters.
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